gearbox FIAT CROMA 2008 2.G Owners Manual

96
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
ESP SYSTEM
(Electronic Stability
Program)
(where provided)
The ESP system is an electronic system
controlling the car stability in the event of
tyre grip loss.
The ESP system is therefore particularly
useful when grip conditions of the road sur-
faces changes.
ESP SYSTEM INTERVENTION
It is signalled by the blinking of the warn-
ing light
áon the instrument panel, to in-
form the driver that the car is in critical
stability and grip conditions.
ESP SYSTEM OPERATION
The ESP system is automatically activat-
ed when the car is started and cannot be
de-activated.
FAILURE WARNINGS
In the event of failure, the ESP system is
automatically disconnected and the warn-
ing light
á, comes on with fixed light on
the instrument panel, together with the
message on the display (see section
“Warning lights and messages”). In this
case contact a Fiat Dealership as soon as
possible.At pickup the ESP system control unit will
keep brake force on wheels until reaching
the torque suitable for starting, or in any
case for max. 1.5 seconds in order to pass
easily from the brake pedal to the accel-
erator pedal.
After 1,5 seconds without starting, the
system will deactivate automatically by re-
leasing gradually the brake force.
At releasing, the typical brake disengage-
ment noise indicating that the car is go-
ing to move will be heard.
Failure indications
System failure is indicated by the turning
on of warning light
áon the instrument
panel (together with the message on the
multifunction display) (see section “Warn-
ing lights and messages”).
IMPORTANT The Hill Holder system is
not a parking brake. Never get out of the
car without engaging the handbrake,
switching the engine off and engaging the
first gear (position P con with automatic
transmission).
Performance of the ESP sys-
tem, in terms of active safe-
ty should not induce the driver to take
pointless and unnecessary risks. The
style of driving must in any case al-
ways be adapted to the conditions of
the road surface, visibility an traffic.
Road safety is always the driver’s re-
sponsibility.
WARNING
HILL HOLDER SYSTEM
(where provided)
This system is an integral part of the ESP
system and it is provided to facilitate start-
ing on slopes.
It will activate automatically with the fol-
lowing conditions:
Uphill: car at a standstill on a road with a
gradient higher than 5%, engine running,
clutch and brake pedal pressed, gearbox
to neutral or engaged gear other than re-
verse.
Downhill: car at a standstill on a road with
a gradient higher than 5%, engine running,
clutch and brake pedal pressed and re-
verse gear engaged.
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ELECTRONIC
AUTOMATIC
TRANSMISSION
The car may be fitted with 5-speed (petrol
versions) or 6-speed (Multijet versions)
automatic transmission with electronic
control. Gears are shifted automatically
according to instant car parameters of use
(speed and accelerator pedal position).
Gears can however be shifted manually us-
ing transmission in sequential mode.
IMPORTANT Read carefully the follow-
ing points to learn how to use the elec-
tronic automatic transmission right from
the start.GEAR LEVER fig. 6
PParking
RReverse
NIdle
DDrive, automatic forward gear
+To upshift in sequential mode
–To downshift in sequential mode
133
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure mats are lying flat
and do not get in the way of the ped-
als.
WARNING
Do not drive with your hand
resting on the gear lever as the
force exerted, even if slight,
could lead over time to pre-
mature wear on the gearbox internal
components.
IMPORTANT The clutch pedal must be
used for gear shift only. Never drive with
the foot resting, even if slightly, on the
clutch pedal. For versions / markets where
applicable, the clutch pedal control elec-
tronics can intervene interpreting the
wrong drive style as a fault
fig. 6FF0L0315m
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Reverse (R)
With gear lever at R, it is not possible to
start the engine.
Idle (N)
This position corresponds to the idle po-
sition of a traditional manual gearbox.
With gear lever at N, it is possible to start
the engine.
Engage idle N in case of long stops.
Drive, automatic forward gear (D)
Engage position D for urban and extra-ur-
ban use of the car. DISPLAY
The display shows:
❒selected gear (P, R, N, D) and word-
ing AUTO, in automatic mode;
❒upshifting or downshifting (through
digits) in sequential mode.
GEAR LEVER POSITIONS
Parking (P)
Select P to stop mechanically the driving
wheels.
Engage this position only with the car sta-
tionary, pull the handbrake if required.
134
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
To shift from P to whatever
position, with ignition key at
ON, press the brake pedal and
press the gear lever button.
Reverse shall only be engaged
with car stationary, engine
idling and accelerator fully re-
leased.
Shifting from R →N or D is free
whereas for shifting R →P you
have to press the gear lever
button.
To shift from N, release the ac-
celerator pedal and make sure
the engine is idling.
Shifting from N →D is free
whereas for shifting from N →R or P you have to press the
gear lever button.
Shifting the lever from P to D
(P →D), from N to D
(N →D) and from R to D (R→D) shall be only performed
with the car stationary and the engine
idling.
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When stopping the car with a gear high-
er than 1st gear, transmission will set au-
tomatically at 1st gear.
When stopping the car under poor grip
conditions (snow, ice), at next starting the
transmission control unit could engage a
gear higher than 1st gear to prevent wheel
slipping. This shall not be considered as a
fault
IMPORTANT: in the event of excessive
oil temperatures (see section “Warning
lights and messages”), the electronic con-
trol intervenes excluding sequential mode
and activating automatic mode in order to
safeguard transmission life. Sequential
mode will be resumed as soon as regular
operating temperatures are restored.AUTOMATIC MODE
D can be selected from sequential mode
under whatever driving condition.
When passing from sequential mode to D,
the gear to engage is selected by trans-
mission control unit according to engine
rpm and speed (accelerator pedal posi-
tion).
Low engine power demand will result in
long gears engagement and reduced fuel
consumption. Increasing speed by press-
ing the accelerator will automatically en-
gage short gears that will result in im-
proved performance as to pickup and ac-
celeration: in this case fuel consumption
will increase.
For speedy pickup:
❒press the accelerator pedal flat-out,
the kick-down device will cut in to ob-
tain max. performance in terms of
pickup and acceleration. In this case fu-
el consumption will obviously increase.
IMPORTANT When driving under poor
grip conditions (snow, ice, etc.) avoid to
engage the kick-down device. SEQUENTIAL MODE
In sequential mode, the electronic auto-
matic transmission works like a fixed gear
sequential gearbox.
From position D move the gear lever left-
wards:
❒move gear lever to +: to upshift;
❒move gear lever to –: to downshift.
Gears are displayed by digits on the in-
strument panel. Non-stop monitoring car-
ried out by transmission control unit ex-
cludes whatever possibility of error.
Downshifting (or upshifting) is only pos-
sible if engine rpm enables it.
In sequential mode, electronic transmis-
sion control can however intervene in self-
adapting mode by shifting gears automat-
ically when engine rpm exceeds or falls be-
low the admitted rpm limit.
136
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
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146
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
WARNING LIGHTS
AND MESSAGES
GENERAL WARNINGS
Turning on of warning light is accompa-
nied by specific message and/or by buzzer
sound where provided by instrument pan-
el. These indications are concise and
cautionaryand shall not be considered
as exhaustive and/or as an alternative to
the specifications contained in this Own-
er Handbook which shall always be read
through carefully and thoroughly. In case
of failure indication always refer to the
specifications contained in this sec-
tion.
IMPORTANT Failure indications displayed
are divided into two categories: very se-
riousand less seriousfailures.
Very seriousfailures are indicated by a
warning “cycle” repeated until failure is
eliminated.
Less seriousfailures are indicated by a lim-
ited warning “cycle”.
The warning cycle of both failure classes
can be stopped by pressing button
MODE. The instrument panel warning
light will stay on until eliminating the fault.
As concerns messages relevant to the ver-
sions equipped with Dualogic gearbox, see
the attached Supplement.LOW BRAKE FLUID
LEVEL (red)
HANDBRAKE ON (red)
Turning the ignition key to ONthe warn-
ing light turns on, but it should go off af-
ter few seconds.
Low brake fluid level
The warning light turns on when the lev-
el of the brake fluid in the reservoir falls
below the minimum level, due to possi-
ble leak in the circuit.
The display will show the dedicated mes-
sage.
x
If the warning light xturns
on when travelling (on cer-
tain versions together with the mes-
sage on the display) stop the car im-
mediately and contact Fiat Dealer-
ship.
WARNING
Handbrake on
The warning light turns on when the hand-
brake is on.
On certain versions, if the car is moving
the buzzer will also sound.
IMPORTANT If the warning light turns on
when travelling, check that the handbrake
is not engaged.
AIR BAG FAILURE
(red)
Turning the ignition key to ON
the warning light turns on, but it should go
off after few seconds.
The warning light stays on glowing steadi-
ly if there is a failure in the air bag system.
The display will show the dedicated mes-
sage.
¬
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HIGH GEARBOX OIL
TEMPERATURE
The warning light comes on
(together with the message o the
display and the warning buzzer) glowing
steadily to indicate that the temperature
of the automatic transmission oil is too
high.Contact immediately Fiat
Dealership in case of trans-
mission failure to have the
system checked.AUTOMATIC
TRANSMISSION
FAILURE
Turning the ignition key to ON,
the warning light on the dial shall turn on
and then go off after a few seconds.
The warning light (together with the mes-
sage o the display and the warning buzzer)
flashes to indicate a transmission failure.
155
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
MAIN BEAMS (blue)
The warning light turns on
when the main beams are
turned on.
1
LIMITED RANGE
(versions with reconfigurable
multifunction display)
The display will show the dedicated mes-
sage to warn the driver that the cruising
range is less than 50 km.
ASR SYSTEM (versions with recon-
figurable multifunction display)
The ASR system can be turned off by
pressing the button ASR OFF.
The display will show the dedicated mes-
sage to warn the driver that the system
is off; at the same time the button led will
turn on.
Pressing again button ASR OFFwill turn
off the button led and the display will show
the dedicated message to warn the dri-
ver that the system is active again. POSSIBLE PRESENCE OF ICE
ON THE ROAD
(versions with reconfigurable
multifunction display)
This indication starts flashing when the
outside temperature reaches or falls be-
low 3°C to warn the driver of the possi-
ble presence of ice on the road.
The display will show the dedicated mes-
sage.
t
t
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158
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another car, prevent accidental contacts
between the metal parts of the two cars.
JUMP STARTING
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Proceed as follows fig. 1:
❒Connect positive terminals (+ near
the terminal) of the two batteries with
a jump lead;
❒With a second lead, connect the neg-
ative terminal (–) of the auxiliary bat-
tery and to an earthing point
Eon the
engine or the gearbox of the car to be
started;
❒Start the engine;
❒When the engine has been started, re-
move the leads reversing the order
above.
fig. 1F0L0127m
Under no circumstances
should a battery charger be
used to start the engine: it
could damage the electronic
systems and in particular the ignition
and injection control units.
Do not carry out this proce-
dure if you lack experience; if
it is not done correctly it can cause
very intense electrical discharges. In
addition, the fluid contained in the
battery is poisonous and corrosive.
Avoid contact with skin and eyes. You
are also advised not to put naked
flames or lighted cigarettes near the
battery and not to cause sparks.
WARNING
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196
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
35 70 105 140 175
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Thousands of km
Check and adjust tappet clearance, if required (1.8 version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (Multijet versions)
Check engine control system operation (through diagnosis socket)
Replace accessory drive belt/s (except 1.8 version)
Replace accessory drive belt/s (1.8 version)
Replace timing belt (1.8 version) (*)
Replace timing belt (Multijet versions) (*)
Change spark plugs (petrol versions except 1.8)
Change spark plugs (1.8 version)
Replace diesel fuel filter (Multijet versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (Multijet versions)
Change engine oil and oil filter (1.8 petrol versions)
(or every 12 months)
Change engine oil and oil filter (Multijetversions with DPF) (**)
(or every 24 months)
Change engine oil and oil filter (Multijetversions without DPF)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 15 months)
Check and to top up, if required, automatic gearbox oil
(automatic gearbox versions)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city,
idling for a long time) or in any case every 5 years.
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light
or message (where provided) on the instrument panel.
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197
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte) (only to be carried out by
skilled personnel or at Fiat Dealership
– see also paragraph “Battery” in this
section);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat cars (see table
“Capacities” in section “Technical speci-
fications”).
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223
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Multipoint electronic injectionDirect injection with electronically controlled
Multijet “Common Rail”,
turbosupercharger and intercooler
Modifications or repairs to the fuel system that are not carried out properly or do not take the system’s tech-
nical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
1.8 - 2.2 2.2 a.t. 1.9 Multijet1.9 Multijet 16Va.t.2.4 Multijet 20Va.t.
Gearbox
Drive5 forward gears
+ Reverse
frontautomatic 5 forward
gears +
Reverse and tip
front6 forward gears
+ Reverse
frontautomatic
6 forward gears
+ Reverse and tip
front
FUEL FEED/IGNITION
1.8 - 2.2 Multijet
Fuel feed
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