brake FIAT DOBLO COMBI 2016 2.G Service Manual

1.3 MultiJet versions without DPF
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
210F0V0187
181

1.3 MultiJet versions with DPF
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
211F0V0189
182
SERVICING AND CARE

1.3 Multijet Euro 6 versions
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
212F0V0630
183

1.6 MultiJet versions
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
213F0V0190
184
SERVICING AND CARE

1.6 Multijet Euro 6 versions
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
214F0V0615
185

2.0 MultiJet versions
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen washer fluid – E. Brake fluid – F. Battery – G. Power steering fluid
136)
31)
215F0V0160
186
SERVICING AND CARE

ENGINE OIL
Check the oil level a few minutes after
stopping the engine (about 5 minutes)
with the vehicle parked on level ground.
Check the level is within the MIN. and
MAX. marks on the dipstick B fig. 208 -
fig. 209 - fig. 210 - fig. 211 - fig. 213 -
fig. 214 - fig. 215.
The range between the MIN. and MAX.
marks corresponds to about 1 litre of
oil.
If the oil level is near or under the MIN
line, add oil through the filler Afig. 208 -
fig. 209 - fig. 210 - fig. 211 - fig. 213
- fig. 214 - fig. 215, until it reaches the
MAX line.
The oil level must never exceed the
MAX reference.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
The engine needs to run in when the
vehicle is new, and therefore the engine
oil consumption can only be considered
stabilised after the first 5,000 - 6,000
km.
IMPORTANT Oil consumption depends
on driving style and conditions of use
of the vehicle.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before checking oil level.137)
32)
2)
ENGINE COOLANT
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir. If the level is
low, slowly pour a mixture of 50%
distilled water and 50% PARAFLU
UPby
PETRONAS LUBRICANTSthrough
the filler neck C fig. 208 - fig. 209 - fig.
210 - fig. 211 - fig. 213 - fig. 214 -
fig. 215, until the level approaches
MAX.
The mixture of 50% PARAFLU
UPand
50% distilled water protects against
freezing down to temperatures of
–35°C. For particularly harsh climate
conditions, we recommended using a
mixture of 60% PARAFLU
UPand 40%
distilled water.
33)
138)
WINDSCREEN/REAR
WINDOW WASHING FLUID
Remove the cap D fig. 208 - fig. 209 -
fig. 210 - fig. 211 - fig. 213 - fig. 214
- fig. 215, using the special tab, to add
fluid.
Use a mixture of water and TUTELA
PROFESSIONAL SC35 fluid, in the
following concentrations:
30% TUTELA PROFESSIONAL SC 35
and 70% water in summer.
50% TUTELA PROFESSIONAL SC 35
and 50% water in winter.
At temperatures below -20°C, use
undiluted TUTELA PROFESSIONAL SC
35 fluid.
Check fluid level through the reservoir.
Close cap D by pressing on the central
section.
139)
BRAKE FLUID
Undo cap E fig. 208 - fig. 209 - fig. 210
- fig. 211 - fig. 213 - fig. 214 - fig. 215
and check that the liquid in the reservoir
is at the maximum level.
The fluid level in the reservoir must not
exceed the MAX mark.
Use the brake fluid shown in the "Fluids
and lubricants" table (see "Technical
Specifications").
NB Carefully clean the reservoir cap E
and surrounding surfaces.
187

Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
34)
140) 141)
POWER STEERING FLUID
Check that the oil level with the vehicle
on flat ground and the engine cold is
between the MIN and MAX marks
on the reservoir body G fig. 208 - fig.
209 - fig. 210 - fig. 211 - fig. 213 - fig.
214 - fig. 215.
The level may exceed the MAX mark
when the oil is hot.
If topping up is required, make sure the
oil you use has the same specifications
as that already in the system.
142)
3)
35)
WARNING
136)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
137)When the engine is hot, take care
when working inside the engine
compartment to avoid burns. Remember
that when the engine is hot, the fan may
operate: danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
138)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
139)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
140)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.141)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral­based. Using
a mineral-type fluid will damage the special
rubber seals of the braking system beyond
repair.
142)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
WARNING
31)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
32)Do not add oil with specifications other
than those of the oil already existing in
the engine.
33)PARAFLU
UPanti-freeze is used in the
engine cooling system. Use the same
fluid as in the cooling system when topping
up. PARAFLU
UPcannot be mixed with
any other type of fluid. If this occurs, do not
start the engine and contact your Fiat
Dealership immediately.
34)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
35)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
188
SERVICING AND CARE

If a tyre is changed, also change the
inflation valve;
to allow even wear between the
front and rear tyres, it is advisable to
change them over every 10-15
thousand kilometres, keeping them on
the same side of the vehicle so as
not to reverse the direction of rotation.
149) 150) 151) 152)
WARNING
149)Remember that the road holding
qualities of your vehicle also depend on the
correct inflation pressure of the tyres.
150)If tyre pressure is too low, the tire may
overheat and be severely damaged as a
result.
151)Do not switch tyres from the
right­hand side of the vehicle to the
left­hand side, and vice versa.
152)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
RUBBER HOSES
As far as the maintenance of the brake
system and fuel supply system rubber
hoses is concerned, follow the
"Scheduled Servicing Plan" in this
chapter carefully.
Ozone, high temperatures and
prolonged lack of fluid in the system
may cause hardening and cracking of
the hoses, with possible leaks. Careful
checking is therefore necessary.
PROLONGED
VEHICLE INACTIVITY
If the vehicle needs to be off the road
for longer than one month, the following
precautions must be taken:
park the vehicle indoors in a dry
and, if possible, well-ventilated place;
engage a gear and check that
the handbrake is not engaged;
disconnect the negative terminal
from the battery pole (see paragraph
“Vehicle inactivity” in the "Dashboard
and controls" chapter) and check
the charge conditions (see paragraph
“Battery” in the “Care and
maintenance” chapter);
clean and protect the painted parts
using protective wax;
clean and protect the shiny metal
parts using special compounds
available commercially;
sprinkle talcum powder on the
windscreen and rear window wiper
rubber blades and lift them off the
glass;
slightly open the windows;
cover the vehicle with a piece of
fabric or perforated plastic sheet. Do
not use compact plastic tarpaulins,
which prevent humidity from
evaporating from the surface of the
vehicle;
195

INTERIORS
Regularly check that water is not
trapped under the mats (due to water
dripping off shoes, umbrellas, etc.),
as this could cause oxidation of the
sheet metal.
153) 154)
SEATS AND FABRIC
PARTS
Remove dust with a soft brush or a
vacuum cleaner. It is advisable to use a
moist brush on velvet upholstery.
Rub the seats with a sponge moistened
with a solution of water and mild soap.
PLASTIC PARTS
It is advisable to clean interior parts with
a moist cloth and a solution of water
and non-abrasive mild soap. Use
specific products for cleaning plastic,
without solvents and specifically
designed to prevent damage to the
appearance and colour of the treated
parts, to remove grease and tough
stains.
IMPORTANT Do not use alcohol,
petrols or their derivatives to clean the
instrument panel glass.LEATHER STEERING
WHEEL/GEAR
KNOB/HANDBRAKE
(for versions/markets, where provided)
These components must be cleaned
with mild soap and water only. Never
use alcohol or alcohol-based products.
Read the product label carefully before
using specific products for cleaning
the interiors: make sure the product
does not contain spirits or alcohol-
based substances.
If, when cleaning the windscreen with
special products, window cleaner
accidentally drips onto the leather of
the steering wheel/gear lever
knob/hand brake, wipe away
immediately and then wash the affected
area with mild soap and water.
IMPORTANT Be careful when using a
steering wheel locking device, to avoid
damaging the leather upholstery
through abrasion.
WARNING
153)Never use flammable products, such
as petroleum ether or modified petrol, to
clean the inside of the vehicle. The
electrostatic charges which are generated
by rubbing during the cleaning operation
may cause a fire.154)Do not keep aerosol cans in the
vehicle: they might explode. Aerosol cans
must not be exposed to a temperature
exceeding 50°C. When the vehicle is
exposed to sunlight, the internal
temperature can greatly exceed this value.
198
SERVICING AND CARE