gearbox FIAT DOBLO COMBI 2018 Owner handbook (in English)

EMERGENCY
STARTING
Go to a Fiat Dealership immediately if
warning light
stays on constantly on
the instrument panel.
JUMP STARTING
If the battery is flat, it is possible to start
the engine using an auxiliary battery
with the same capacity or a little higher
than the flat one.
Proceed as follows to start the vehicle
fig. 187:
connect the positive terminals (+
mark near the terminal) of the two
batteries using a suitable lead;
with a second lead, connect the
negative terminal (–) of the auxiliary
battery to an earthing point
on the
engine or the gearbox of the vehicle to
be started;
start the engine;
when the engine has been started,
remove the cables reversing the order
above.
If after a few attempts the engine does
not start, do not persist but contact
the nearest Fiat Dealership.IMPORTANT Do not directly connect
the negative terminals of the two
batteries: any sparks may ignite the
explosive gas which could come out of
the battery. If the auxiliary battery is
installed on another vehicle, avoid any
metal parts on the latter and the vehicle
with the flat battery from accidentally
coming into contact.
38)
127)
BUMP STARTING
Never bump start the engine by
pushing, towing or coasting downhill.
This could cause fuel to flow into the
catalytic converter and damage it
beyond repair.IMPORTANT Remember that the brake
booster and the electric power steering
system are not active until the engine
is started, so you will need to apply
much more force to the brake pedal or
steering wheel.
WARNING
38)Never use a fast battery-charger for
emergency starting of the engine as this
could damage the electronic systems
of your vehicle, particularly the ignition and
fuel supply control units.
WARNING
127)This procedure must be performed by
qualified personnel as incorrect actions
may cause high-intensity electrical
discharge. Furthermore, battery fluid is
poisonous and corrosive: avoid contact
with skin and eyes. Keep naked flames
away from the battery. No smoking. Do not
cause sparks.
187F0V0147
141

TOWING THE
VEHICLE
The tow ring provided with the vehicle
is located in the tool box behind the left
seat backrest (Cargo versions) or in
the boot (Doblò / Doblò Combi
versions).
ATTACHING THE TOW
HOOK
Proceed as follows:
release the cap A fig. 188-fig. 189;
take the tow hook B from the tool
bag;
fully screw the hook onto the
threaded front or rear pin.
129) 130) 131)
39)
Versions with COMFORT-MATIC
transmission or DUALOGIC™
transmission
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual transmission.
If the gear lever cannot be put in
neutral, do not tow the vehicle, but
contact a Fiat Dealership.
WARNING
129)Before towing, turn the ignition key to
MAR-ON and then to STOP without
removing it. The steering column
will automatically lock when the key is
removed and the wheels cannot be
steered.130)Before tightening the ring, clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the vehicle. Do not start
the engine whilst the vehicle is being
towed.
131)When towing, remember that greater
effort is required on the brake pedal in
order to brake, since the brake servo is not
providing assistance. Do not use flexible
cables when towing and avoid jerky
movements. During towing operations,
make sure that the fastened joint does not
damage adjoining components. When
towing the vehicle, it is necessary to obey
specific road regulations which relate
both to the towing device as well as to the
behaviour to adopt on the road. Do not
start the engine whilst the vehicle is being
towed.
WARNING
39)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transport via a breakdown vehicle. Tow
hooks MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
188F0V0050
189F0V0051
143

152
SERVICING AND CARE
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Visually inspect condition of: exterior bodywork, underbody
protection, pipes and hoses (exhaust - fuel system - brakes),
rubber elements (boots, sleeves, bushes, etc.)●●●●●
Check the position/wear of the windscreen/rear window wiper
blades (where provided)●●●●●
Check operation of windscreen washer/wiper, adjust jets●●●●●
Check cleanliness of bonnet locks, and cleanliness and lubrication
of linkages●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check condition and wear of front disc brake pads and operation
of pad wear indicator●●●●●
Check rear drum brake lining condition and wear●●
Visually inspect condition of the accessory drive belt(s)●●
Check tension of accessory drive belt (versions without automatic
tensioner)●●
Check manual gearbox oil (version 1.3 Multijet)●
Check and top up transmission oil level for clutch actuation
hydrauilc system (1.6 Multijet 90 HP with Comfort-matic and
Dualogic™transmission)●●●●●

PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear screen wiper blades
(for versions/markets where provided);
Every 3,000 km check and top up if
required: engine oil level.
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or motorhome;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect condition of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system - brakes)
and rubber elements (boots - sleeves
- bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
auxiliary drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
replacement of air cleaner cartridge
every 15,000 km.
154
SERVICING AND CARE

1.4 1.4 T-JET1.4 T-JET Natural
PowerRecommended fuels and original
lubricants
Gearbox casing/differential: 1.76 litres / 1.5 kg 1.5 kg -TUTELA TRANSMISSION
GEARFORCE
Transmission/differential casing
(1.4 T-JET Natural Power):- - 1.5 kg TUTELA TRANSMISSION TECHNYX
Hydraulic brake circuit with ABS
anti-lock device:0.450 kg 0.450 kg 0.450 kg TUTELA TOP 4/S
Hydraulic power steering: 0.900 kg 0.900 kg 0.900 kg- TUTELA TRANSMISSION GI/E
Windscreen/rear window washer
fluid reservoir:2.2
(***)/6(****)
litres
2.2(***)/6(****)
litres6.0 litres(°)Mixture of water and PETRONAS
DURANCE SC35
(***) For Doblò versions without headlamp washers.
(****) For Doblò/Doblò Combi/Doblò Cargo versions with headlamp washers.
(°) DOBLÒ ACTIVE versions: 2.2 litres
IMPORTANT Note that when using a fuel like methane, the range is extremely variable because in addition to the vehicle
maintenance and driving conditions it also depends on the temperature of the gas in the cylinder. The methane actually heats
up during the refuelling and cools down whilst driving, undergoing variations in pressure that reduce the quantity that can
be used. It should also be pointed out that whilst the vehicle is being run in (up to around 3000 km) the fuel consumption may
be higher than the figures given.
191

1.3 Multijet 1.6 Multijet 2.0 MultijetRecommended fuels and
original lubricants
Fuel tank: 60 litres 60 litres 60 litres
Diesel for motor vehicles (EN590
Specification)
including a reserve of: 8–10 litres 8–10 litres 8–10 litres
Engine cooling system: 5.2 litres 6.7 litres 6.7 litresMixture of distilled water and
PARAFLU
UPliquid at 50%(***)
Engine sump: 3 litres / 2.5 kg 4.5 litres / 3.6 kg 4.5 litres / 3.6 kgSELENIA WR P.E. (Euro 5
versions) / SELENIA WR
FORWARD (Euro 6 versions) Engine sump and filter: 3.2 litres / 2.7 kg 4.9 litres / 3.9 kg 4.9 litres / 3.9 kg
Gearbox casing/differential: 2 litres / 1.7 kg 2 litres / 1.7 kg 2 litres / 1.7 kgTUTELA TRANSMISSION
GEARFORCE
COMFORT-MATIC and
DUALOGIC™transmission
actuation hydraulic system (1.6
Multijet 90 HP versions)— 0.7 litres / 0.59 kg —TUTELA CS SPEED Special oil
with “ATF DEXRON III” type
additive
Hydraulic brake circuit with ABS: 0.450 kg 0.450 kg 0.450 kg TUTELA TOP 4/S
Hydraulic power steering: 0.900 kg 0.900 kg 0.900 kg TUTELA TRANSMISSION GI/E
Windscreen/headlight washer
reservoir:2.2
(*)/6(**)litres2.2(*)/6(**)litres2.2(*)/6(**)litresMixture of water and
PETRONAS DURANCE SC35
(***) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
(*) For Doblò versions without headlamp washers.
(**) For Doblò/Doblò Combi/Doblò Cargo versions with headlamp washers.
192
TECHNICAL DATA

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and greases
for drive transmissionSAE 75W API GL4 grade
synthetic lubricant.9.55550-MZ6 or
MS.90030–M1TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference N° F002.F10Manual gearbox and
differential
SAE 75W- 85 grade
synthetic lubricant.9.55550-MX3TUTELA
TRANSMISSION
TECHNYX
Contractual Technical
Reference N° F010.B05Mechanical transmissions
and differentials (1.4 T-JET
Natural Power versions)
Specific fluid for ratio
selector electrohydraulic
actuators.FIAT 9.55550-SA1TUTELA CS SPEED
Contractual Technical
Reference No. F005.F98COMFORT-MATIC and
DUALOGIC™electrically
controlled electrohydraulic
actuator
Molybdenum disulphide
grease, for use at high
temperatures.9.55580 — GRASS IITUTELA ALL STAR
Contractual Technical
Reference N° F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient.9.55580 — GRASS IITUTELA STAR 700
Contractual Technical
Reference N° F701.C07Differential side constant
velocity joints
Lubricant for power
steering
Exceeds "ATF DEXRON
III" specifications9.55550-AG2.TUTELA
TRANSMISSION GI/E
Contractual Technical
Reference N° F001.C94Hydraulic power steering
Brake fluidSynthetic fluid for brake
and clutch systems
Exceeds specifications:
FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704,9.55597 or MS.90039.TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
clutch controls
194
TECHNICAL DATA

Lifting the vehicle..................142
L
Luggage compartment..............42
Main beam headlights.........29-126
Manual climate control system.......36
Manual deactivation of
passenger side front airbag
and side bag for chest/head
protection........................97
MSR system........................80
Multifunction display.................54
Control buttons..................54
Multifunction display
Set-up menu....................54
Number plate lights (for
hatchback versions).............127
Number plate lights (for versions
with wing doors).................128
Occupant protection systems.......81
Official type approvals..............251
Parking sensors...................116
Parking the vehicle.................106
Partitions...........................23
Passenger side front airbag..........97
Performance.......................196
Power steering fluid................165
Prescriptions for vehicle at end
of life...........................224Pretensione r
Procedure for diesel versions.......104
Procedure for petrol versions.......104
Rear doors.........................15
Rear fog lights.......................29
Rear light clusters..................126
Rear view mirrors....................27
Rear window washer................33
Rear Window Wiper..............32-33
Recharging the battery.............166
Refuelling..........................190
Refuelling the vehicle...............117
Regular checks....................154
Replacing a bulb...................122
Replacing an exterior bulb..........125
Replacing fuses....................129
Replacing interior bulbs.............128
Rims and tyres.....................176
SBR system........................83
Scheduled Servicing...............145
Seat belts...........................81
Seats...............................17
Driver’s seat.....................17
Passenger seat..................18
Rear seats......................19
Service schedule...................146Side airbags.......................101
Side bag...........................101
Side doors..........................14
Side lights......................28-125
Snow chains.......................168
Spark plugs (type)..................173
Speed block.......................113
Start&Stop system.................109
Starting the engine.................104
Steering wheel......................26
Switching off the engine............105
Symbols.............................5
Third brake lights..................126
Tips, controls and general
information......................226
Towing the vehicle..................143
Towing trailers.....................119
TPMS.............................111
Traction Plus system...............115
Trip computer.......................55
Types of bulbs.....................123
Tyres ..............................176
Uconnect 5” LIVE – Uconnect
5” Nav LIVE.....................238
Uconnect Radio....................228
Using the gearbox.................107
INDEX
........................84
oad limiters........................84
Seat belts maintenance...........85