start FIAT DUCATO 2006 3.G Workshop Manual

178VEHICLE MAINTENANCE
WHEELS AND
TYRES
Check the pressure of each tyre, in-
cluding the spare, every two weeks
and before long journeys.
The pressure must be checked when
the tyre is rested and cold.
It is normal for pressure to rise
when you are driving. If you have to
check or restore the pressure when
the tyres are warm, remember that
the pressure value must be 0.3 bar
above the specified value.
See “Wheels” in “Technical specifi-
cations” chapter for the correct tyre
inflation pressure.Wrong pressure causes uneven
wear of the tyres fig. 17:
A- correct pressure: tyre wears
evenly
B- under-inflated tyre: shoulder
tread wear
C- over-inflated tyre: centre tread
wear.IMPORTANTAs far as possible
avoid sharp braking and screech starts.
Be careful not to hit the kerb, pot-
holes or other obstacles. Driving for
long stretches over bumpy roads can
damage the tyres.
Periodically check that the tyres have
no cuts in the side wall, abnormal
swelling or irregular tyre wear. If any
of these occur, have the vehicle seen
to at a Fiat Dealership.
Avoid overloading your vehicle: this
can seriously damage wheels or tyres.
If you get a flat tyre, stop immedi-
ately and change it so as not to dam-
age the tyre, the wheel, the suspen-
sion and the steering.
fig. 17
F0D0027m
If the pressure is too low,
the tyre overheats and this
can cause it serious damage.
WARNING
Tyre pressure must be cor-
rect to ensure good road
holding.
WARNING
Tyres must be replaced when the
tread wears down to 1.6 mm. In any
case, comply with the laws in the coun-
try where the vehicle is being driven.

184VEHICLE MAINTENANCE
INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas, etc.)
which could cause the steel to rust.
CLEANING SEATS
AND FABRICS
Remove dust with a soft brush and
vacuum cleaner. For velvet seats use
a damp brush.
Brush the seats with a damp sponge
with water and neutral soap.PLASTIC PARTS INSIDE
THE VEHICLE
Clean plastic parts with damp cloth
with water and non-abrasive neutral
soap. To remove grease or hard
stains, use special solvent-free prod-
ucts designed not to alter the appear-
ance and colour of components.
IMPORTANTDo not use alcohol
or petrol to clean the instrument
panel.
Never use flammable prod-
ucts (petroleum ether or
petrol) to clean the inside of the ve-
hicle. Electrostatic charges gener-
ated by rubbing while cleaning
could cause fires.
WARNING
Do not keep aerosol cans in
the vehicle. There is the risk
they might explode. Aerosol cans
must never be exposed to a tem-
perature above 50°C; when the
weather starts to get hot the tem-
perature inside the vehicle might go
well beyond that figure.
WARNING

243TECHNICAL SPECIFICATIONS
FUEL CONSUMPTION - CO2EMISSIONS
RUNNING AND USE CONDITIONS AFFECTING FUEL CONSUMPTION
(examples and differences with respect to goods transportation vehicle data)
IMPORTANT
Although fuel consumption mea-
surements procedure aim at defining
realistic values, fuel consumption is in-
fluenced by factors such as:
Driving style and vehicle usehigh
speed, frequent acceleration, frequent
gear shifting, door-to-door deliveries,
etc.
Just for passenger transportation
versions with 2.3 and 2.8 JTD engines,
reduced consumption can be obtained
by starting (on level road) in 2nd gear
instead of 1st gear.
Traffic and road conditions
queues, bending roads, steep roads,
bad road surface, etc.Weather conditions and tem-
peratures
low temperatures, thinner air, wind,
rain etc…;
Vehicle conditions
Poor maintenance (tyre pressure, fil-
ters, spark plugs, etc.), damaged body-
work
Load conditions
Heavy weights, not optimal load dis-
tribution, large weights on roof rack,
etc.
Use of electric devices
Climate control, heater and electric
devices in general
Special conditions of use
Special vehicle conditions of use: roof
rack, trailer, open side windows, type
of tyres, etc.Special trim and adaptations
caravan, motor home, mega box, can-
vas cover, etc.
Some of these conditions are illus-
trated in these figures on the next
pages.
For more information, refer to the
advice in the chapter “Cheap running
that respects the environment.
The fuel consumption values shown
in the table in following pages were de-
fined according to the type-approval
specifications in European Directives.
Consumption values are defined by
means of the following procedures:
– an urban cycle: consisting of a
cold start and a simulated drive in city
streets;
– an extra-urban cycle: consisting
in frequent accelerations, in all gears,

245TECHNICAL SPECIFICATIONS
Consumption according to Directive Urban Extra-urban Combined CO
2emissions at exhaust
99/100/EC (litres/100 km)according to Directive
99/100/EC (g/km)
Engine 2.3 JTD (*)
Version 11Panorama short wheelbase 9.0 7.7 8.1 216Combi short wheelbase 8.7 7.3 7.8 208
Version 15Combi medium wheelbase 8.7 7.3 7.8 208
Combi medium wheelbase high sided 9.0 7.7 8.1 216
Panorama medium wheelbase 9.2 8.0 8.4 223
Engine 2.8 JTD (*)
Version 11Panorama short wheelbase 10.9 8.8 9.6 234
Panorama short wheelbase
automatic gearbox 13.7 10.0 11.3 301
Combi short wheelbase 10.6 8.5 9.3 246
Panorama short wheelbase 4x4 11.1 9.0 9.8 261
Version 15Combi medium wheelbase 10.6 8.5 9.3 246
Combi medium wheelbase high sided10.9 8.8 9.6 234
Combi medium wheelbase
automatic gearbox 13.4 9.8 11.1 295
Combi medium wheelbase high sided
automatic gearbox13.7 10.0 11.3 301
Panorama medium wheelbase 11.1 9.0 9.8 261
Panorama medium wheelbase
automatic gearbox 13.9 10.2 11.5 307
Combi short wheelbase 4x4 10.9 8.8 9.6 234
Combi medium wheelbase 4x4 11.1 9.0 9.8 261
(*) Test was performed with start-up in second gear.

247INDEX
I I
N N
D D
E E
X X
Bodywork ..................................... 181
- maintenance ............................ 181
- tips for keeping the body
in good conditions ................. 182
- versions .................................... 187
- warranty ................................... 182
Bodywork paint identification
plate ............................................. 186
Bodywork versions ..................... 187
Bonnet ........................................... 84
Bottle holder ................................ 74
Brake fluid level ........................... 172
Brake light replacement ............. 146
Brakes
- handbrake ......................... 108-216
- service and
emergency brake ................... 216
Bulb replacement ........................ 141
Bulb types ..................................... 142
Bump starting ............................... 137Capacities ................................... 239
Ceiling light .................................... 71
Cellular phone set-up ................ 100
Central door locking system .... 83
Changing a wheel ........................ 137
Cheap running that respects
the environment ....................... 127
Checking fluid levels ................... 167
Child restraint systems .............. 22
Cigar lighter ................................. 77
Cleaning seats and fabrics ......... 184
Cleaning the plastic parts .......... 184
Climate control system ............. 57
Clutch ............................................ 216
Controls ........................................ 71
Consumption
- engine oil .................................. 170
- fuel ............................................. 243
Coolant temperature gauge ..... 30ABS .............................................. 88
Additional heater ........................ 58
Adjusting the headlight beam ... 86
Airbags (front and side) ............. 90
Air cleaner .................................... 173
Air vents ........................................ 54
Annual inspection schedule ...... 165
Ashtray .......................................... 77
ASR system ................................... 96
At the filling station .................... 102
Automatic electronic gearbox .. 110
Battery ........................................ 174
- battery cut out ....................... 73
- checking the charge ............... 175
- jump starting .................... 136-157
- recharging ................................ 157
- replacement ............................ 174
- useful advice ............................ 175

248INDEX
Cruise Control ............................ 68
Current socket ............................ 76
Dashboard ................................. 5
Demisting ...................................... 56
Diesel fuel filter ........................... 173
Differential .................................... 216
Digital clock .................................. 32
Dimensions ........................... 222-224
Dipped beam headlights ............ 65
- bulb replacement ................... 143
Direction indicators ................... 66
- front bulb replacement ......... 145
- rear bulb replacement .......... 146
- side bulb replacement ........... 145
Doors ............................................ 79
- 270° opening ........................... 82
- central door locking .............. 83
- driver’s cab doors .................. 79
- rear door ................................. 81
- remote control ....................... 9- side sliding door ..................... 80
- window regulators ................ 83
Driving style affecting fuel
consumption .............................. 124
Electric windows ....................... 83
Electronic alarm .......................... 11
Electronic automatic gearbox .. 110
Electronic control units ............. 177
- speed limiter ........................... 177
Emergency starting .............. 107-135
Emission control devices ........... 128
Engine ............................................ 214
- starting diesel engines ........... 106
- starting petrol engines .......... 105
- stopping the engine ............... 108
- supply/ignition ......................... 215
- warming up the engine ......... 107
Engine/bodywork codes ............ 187
Engine compartment .................. 183
Engine coolant gauge .................. 30
Engine coolant level .................... 170Engine marking ............................ 185
Engine oil ....................................... 169
- consumption ........................... 170
Engine oil level ............................. 169
Engine oil level gauge ................. 32
EOBD system .............................. 95
Fiat Code (system) ................... 7
First aid kit .................................... 161
Flashing the headlights ............... 66
Fluids and lubricants ................... 241
Front/rear ceiling light
replacement ............................... 148
Front fog light replacement ...... 145
Fuel cut-off switch ...................... 72
Fuel gauge ..................................... 31
Fuses (replacement) ................... 149
Getting to know
your vehicle............................ 5
Getting the best out of
your vehicle............................ 105

249INDEX
Glove compartment/oddment
compartment ............................. 73
Headlight washer ...................... 181
Headlights
- beam adjustment .................... 86
Head restraints ............................ 50
Heat flange .................................... 106
Heating .......................................... 56
Heating and ventilation .............. 54
Identification data ...................... 185
If a bulb burns out ...................... 141
If an accident occurs .................. 160
If anyone is injured
(during accidents) ..................... 161
If an exterior light burns out ... 143
If an interior light burns out .... 148
Ignition switch ............................. 28
In an emergency..................... 135
Individual settings ........................ 42
Instrument panel ......................... 29Instruments .................................. 30
Interior equipment ..................... 73
Interiors ........................................ 184
Jacking the vehicle .................... 158
Jump starting ........................... 136-157
Keys ............................................ 7
Load recommendations .......... 126
Main beam headlights ............ 65
- bulb replacement ................... 143
Manual gearbox ........................... 109
Mobile foot board ....................... 80
Model plate ................................... 185
Multimeter .................................... 78
Number plate light
replacement ............................... 147
Object holder/
food box ..................................... 75
Oddment compartments............ 73
Odometer ...................................... 31
Paintwork .................................... 182
Parking ............................................ 108
Parking sensors ............................. 67
Performance .................................. 226
Pollen filter .................................... 173
Power steering fluid level ........... 171
Pretensioners ................................ 18
Protecting the environment ...... 104
Radio transmitters
and cellular phones .................. 101
Reading/writing desk .................. 74
Rear fog light replacement ....... 145
Rearview camera ........................ 67
Rearview mirrors ................ 51-52
Recharging the battery .............. 157
Remote control ........................... 9

250INDEX
Rev counter ................................. 30
Reversing light replacement ..... 146
Rims
- understanding rim markings .. 219
Roof rack/ski rack (presetting) .. 101
Rubber tubing .............................. 179
Safe driving.................................. 119
Scheduled Service ....................... 162
Seat belts ....................................... 15
Seats ............................................... 42
Self-standing supplementary
heater .......................................... 59
Service indicator .......................... 33
Service Schedule .......................... 163
Side central windows (opening) 78
Side/taillights ................................. 65
- front bulb replacement ......... 146
Smart wash ................................... 67
Snow chains .......................... 133-218
Snow tyres ............................ 132-221Sound system ............................... 98
- aerial ......................................... 100
- heavy set-up ............................ 98
- light set-up ............................... 98
Spare wheel .................................. 218
Spark plugs .................................... 215
Speed limiter ................................ 177
Speedometer ................................ 30
Spray nozzles ............................... 181
Starting the engine ...................... 105
- bump starting .......................... 137
- Diesel engine procedure ...... 106
- emergency starting ......... 107-135
- ignition switch ......................... 28
- jump starting .................... 136-157
- petrol engine procedure ...... 105
- stopping the engine ................ 108
- warming up the engine after
it has just started ................... 107
Steering ......................................... 218
Steering column lock .................. 28Steering column stalks ............... 65
Steering wheel ............................. 51
Sun visors ...................................... 78
Suspensions .................................. 217
Symbols ......................................... 7
Tank cap ................................ 99-103
Technical specifications........ 185
Third brake light
replacement ................................. 146
Tools ................................................ 138
Top speeds ..................................... 226
Tow hitch
(fitting diagrams)................... 130-131
Tow hitch installation .................. 129
Towing a trailer ............................. 129
Towing the vehicle ....................... 159
Transmission .................................. 216
Transporting children in safety .. 22
Tyre pressure ................................. 220
Tyres ......................................... 178-220

251INDEX
Understanding rim markings ... 219
Understanding tyre markings ... 219
Using the automatic gearbox ... 110
Using the manual gearbox ........ 109
Vehicle maintenance........... 162
Vehicle storage ............................. 134
Ventilation...................................... 56
Warming up the engine
after it has just started ............. 107
Warning lights ............................. 35
Washing the vehicle ................... 182
Weights ......................................... 227
Wheel geometry ......................... 218
Wheels and tyres ........................ 178
- changing a wheel .................... 137
- inflation pressure ................... 220
- snow chains ............................ 133
- snow tyres .............................. 132
- spare wheel ............................. 218- understanding tyre
markings ................................... 219
- wheel geometry ..................... 218
Windows ...................................... 183
Windscreen washer ............ 66-181
Windscreen washer
fluid level .................................... 171
Windscreen
wiper (blades) ..................... 66-180
Writing/reading desk ................. 74

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