Engine specific FIAT DUCATO 2007 3.G Manual Online

215
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITY
A3,000 kg
B3,300 kg
C3,500 kg LIGHT
D3,500 kg HEAVY
E4,005 kg
ENGINES
A100 Multijet
C120 Multijet
D160 Multijet
E130 Multijet
TRANSMISSION
MMechanical gearbox
AAutomatic gearbox
BODYWORK
AChassis-cab chassisGLong cab body
BChassis without cabHLong cab chassis
CChassis-cab floorMMinibus
DBodyPPanorama
ESchoolbus for primary schoolRMixed 6/9 seats
LSchoolbus for secondary schoolUChassis without cab “Floor”
FVan
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium long wheelbase
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216
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
corresponding ratio rpm
Fuel
120 Multijet
Sofim F1AE0481D
Diesel
4 in line
88 x 94
2287
19 ± 0.5
88
120
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
130 Multijet
Sofim F1AE0481N
Diesel
4 in line
88 x 94
2287
19 ± 0.5
95.5
130
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
160 Multijet
Sofim F1CE0481D
Diesel
4
in line
95.8 x 104
2999
19
115.5
157
3500
400
1600
Diesel fuel for
motor vehicles
(Specification EN590)
100 Multijet
4HV
Diesel
4 in line
86 x 94.6
2198
17.5
74
100
2900
250
1500
Diesel fuel for
motor vehicles
(Specification EN590)
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261
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
100
Multijet
90 (*)
10/12
11 (▼)
5.88
6.38
2.4
0.6
0.62
1.5
5.5
5.5
CAPACITIES
Fuel tank: litresincluding a reserve of: litres
Engine cooling
system: litres
Engine sump: litres
Engine sump and filter:litres
Gearbox/
differential casing: litres
Hydraulic brake circuit:
ABS: litres
ASR/ESP: litres
Hydraulic power steeringlitres
Windscreen and rear window
fluid reservoir: litres
with headlight washer: litres
(*) For all versions it is possible to request 120 litre tank.
On “Free time” versions it is possible to request 60 litre tank.
(▼) With Webasto: 11.15 litres
Heater under the seat 600cc: 11.6 litres
Rear heater 900cc: 11.9 litres
(❏) With 100 Multijet - 120 Multijet - 130 Multijet versions
(■) With 160 Multijet versionsRecommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU UP
SELENIA WR
TUTELA CAR EXPERYA (❏)
TUTELA CAR MATRYX (■)
TUTELA TOP 4
TUTELA CAR GI/E
Mixture of water and
TUTELA PROFESSIONAL
SC 35 120
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7
0.6
0.62
1.5
5.5
5.5130
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7
0.6
0.62
1.5
5.5
5.5160
Multijet
90 (*)
10/12
11 (▼)
6.0
7.0
2.9
0.6
0.62
1.5
5.5
5.5
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262
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND THEIR SPECIFICATIONS
Use Fluid and lubricant specifications Genuine fluids Change
for correct vehicle operation and lubricants intervals
Oils for
diesel engines
Should non-genuine SAE 5W-40 products be used, lubricants with minimum ACEA B4 properties are tolerated; in this event top
engine performance is not guaranteed.
Using low-quality products, not compliant with ACEA B4 properties and specifications could cause engine damages not covered by
warranty.
For very cold temperatures, consult Fiat Dealership for the proper Seleniaproduct to use. Synthetic-based engine oils, grade SAE 5W- 40,
FIAT 9.55535- N2 qualificationSELENIA WRAs per Service
Schedule
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263
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Lubricants
and greases
for transmission Use Fluid and lubricant quality specifications Genuine flluids Applications
for correct vehicle operation and lubricants
Brake fluids
Protective agent
for radiators
Additive for
diesel fuel
Windscreen/
rear window
washer fluid
(*) IMPORTANT Do not top up or mix with fluids having characteristics different from those specified.
(❑) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UP and 40% demineralized water mixture.
Mechanical gearbox
and differential
Mechanical gearbox
and differential
CV joints on
wheel side
CV joints on
differential side
CV joints on
differential side
Hydraulic power
steering
Brake and clutch
hydraulic controls
Cooling circuits,
proportion: 50%
water and 50%
PARAFLU UP
(❑)
To be mixed with
diesel fuel
(25 cc per 10 litres)
To be used diluted or
undiluted in wind-
screen/rear window
washer/wiper systems TUTELA CAR
EXPERYA
TUTELA CAR
MATRYX
TUTELA STAR 500
TUTELA
MRM ZERO
TUTELA STAR 325
TUTELA GI/E
TUTELA TOP 4
PARAFLU UP (*)
TUTELA DIESEL
ART
TUTELA
PROFESSIONAL
SC 35 Synthetic-based oil, grade SAE 75W-80
that passes API GL-4 specifications
Synthetic-based oil, grade SAE 75W-85
that passes API GL-4 specifications
Molibdenum disulphide, lithium soap based grease.
NL.GI. 2 consistency
Lithium soap based grease.
NL.GI. 0 consistency
Poly-urea oil synthetic-based grease suitable for
high temperatures.
NL.GI. 2 consistency
Lubricant for power steering and automatic
transmissions that passes ATF DEXRON III specifications
Synthetic fluid FMVSS no. 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Protective with antifreeze action, red colour based
on inhibited monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306
specifications
Additive for diesel fuels with protective action
for Diesel engines
Mixture of alcohol, water and surfactants
CUNA NC 956-II
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270
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
– jump starting .................................. 158
– recharging........................................ 185
– replacing ......................................... 202
Bodywork
– maintenance .................................. 208
– version codes ................................ 212
Bonnet .................................................. 98
Brake Assist
(brake assist in an emergency) ....... 103
Brake fluid level.................................... 200
Brakes
– fluid level ........................................ 200
– technical data ................................ 218
Bulb (replacement)
– bulb types ....................................... 168
– general instructions....................... 168
Ceiling lights
– front................................................. 81
– rear................................................... 82
Chassis (marking) ............................... 213
Checking fluid levels............................ 196Child restraint systems
(specifications for use)..................... 119
Cigar lighter ......................................... 87
CO
2exhaust emissions ..................... 265
Code card............................................. 8
Consumption
– engine oil......................................... 198
– fuel.................................................... 264
Containing running costs................... 138
Control buttons .................................. 82
Correct use of the vehicle................. 133
Cruise Control .................................... 79
Current outlet...................................... 88
Dashboard (left hand drive version) 5
Dashboard (right hand drive version) 6
Dashboard and controls..................... 4
Dead lock device
– activation/deactivation.................. 94
Digital display........................................ 20
Dimensions .......................................... 223
Dipped beam headlights
– bulb replacement .......................... 171
ABS ...................................................... 102
Accessories purchased by
the user .............................................. 109
Additional climate control system
(rear).................................................... 73
Additional rear heater........................ 72
Air bags (front)..................................... 123
Air bags (side)....................................... 125
Air cleaner............................................. 201
Air vents ............................................... 47
Armrest
– front................................................. 38
Ashtray................................................... 87
ASR ........................................................ 105
– activation/deactivation ................. 105
At the filling station............................. 125
Automatic climate control system .. 55
Automatic headlight sensor
(daylight sensor)................................ 92
Battery
– checking the charge ..................... 202
II I
N N
D D
E E
X X
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WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Fiat CODE system ............................ 7
Fix & Go (device)................................. 163
Flashing the headlights ....................... 75
Fluids and lubricants ........................... 262
Folding top............................................ 89
Follow me home (device) ................. 76
Front ceiling lights
– bulb replacement .......................... 176
– control............................................. 81
Front fog lights
– bulb replacement .......................... 172
– control button .............................. 83
Fuel
– fuel cut-off switch ......................... 84
– gauge ............................................... 19
Fuel consumption ............................... 264
Fuel cut-off switch .............................. 84
Fuel filler cap ....................................... 111
Fuel gauge ............................................. 19
Fuses (replacement) ........................... 176
Gearbox
– use of the manual gearbox ......... 137
Glass/can holders ............................... 87Glove compartment/oddment
compartment .................................... 86
Government type-approval
radio-controlled remote control... 266
Handbrake .......................................... 136
Hazard lights ........................................ 82
Headlight washer
– control ............................................ 78
Headlights.............................................. 101
– aiming device.................................. 101
– beam adjustment .......................... 101
Head restraints
– front ................................................ 40
Heating and ventilation ...................... 47
Heating system .................................... 47
Identification data .............................. 212
Ignition switch ..................................... 15
In an emergency .................................. 157
Instrument panel
(left hand drive version) ................. 16
Instrument panel
(right hand drive version) .............. 17
Instruments .......................................... 18
Interior fittings .................................... 85 – control ............................................ 74
Direction indicators
– control ............................................ 75
– front bulb replacement................. 170
– rear bulb replacement.................. 173
– side bulb replacement................... 172
Doors .................................................... 92
Electronic alarm.................................. 13
Engine
– identification code......................... 214
– marking ........................................... 213
– specifications ................................. 216
Engine compartment
– washing ........................................... 209
Engine coolant gauge ......................... 19
Engine coolant level ........................... 199
Engine oil
– checking level ................................ 198
– consumption .................................. 198
– gauge ............................................... 20
– technical data.................................. 262
EOBD system ...................................... 106
ESP system ........................................... 103
External lights....................................... 74
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272
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Oddment compartment under
the front passenger's seat ............... 86
Oddment compartments .................. 85
Operation at low temperatures ...... 110
Paint ..................................................... 208
Parking .................................................. 136
Parking sensors ................................... 107
Performance ........................................ 229
Plates
– body paint....................................... 213
– identification data.......................... 212
Pollen filter............................................ 202
Power steering fluid level................... 201
Power windows
– controls .......................................... 97
Pretensioners........................................ 116
Protecting the environment ............. 112
Radio-controlled remote control
– government type-approval.......... 266
Radio transmitters and cellular
telephones.......................................... 110
Rain sensor .......................................... 78
Reading/writing desk........................... 88
Rear ceiling lights– bulb replacement .......................... 176
– control............................................. 82
Rear double door................................ 96
Rear fog lights
– bulb replacement .......................... 173
– control button .............................. 83
Rearview camera ............................. 40-89
Rearview mirrors................................. 45
– door mirrors ................................. 45
– driving mirror ................................ 45
– electric ............................................ 46
Refrigerated compartment................ 85
Refuelling .............................................. 111
Rev counter ......................................... 18
Reversing light ..................................... 173
Rims
– understanding rim marking.......... 220
Roof rack/ski rack................................ 100
Safety devices...................................... 113
Seat adjustment ................................... 37
Seat belts............................................... 114
– general warnings ........................... 117
– load limiters.................................... 116
– maintenance .................................. 109 Interiors ................................................ 209
Isofix....................................................... 124
Jacking the vehicle .............................. 186
Key with remote control ................ 9
Key without remote control ........... 11
Levels
– brake fluid ...................................... 200
– engine coolant ............................... 199
– engine oil ........................................ 198
– power steering fluid ..................... 201
– windscreen/rear window/
headlight washer............................ 200
Load limiters ........................................ 116
Main beam headlights
– bulb replacement .......................... 171
– control ............................................ 75
– flashing ............................................ 75
Manual climate control system ......... 51
Mobile footboard................................. 95
Multifunction display .......................... 26
Multimeter ........................................... 91
Number plate light ............................ 175
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273
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Steering column lock ......................... 15
Steering wheel adjustment ............... 44
Storing the vehicle .............................. 144
Sun visors ............................................. 88
Supplementary heater......................... 55
Suspensions .......................................... 218
Symbols ................................................. 7
Technical specifications..................... 211
Third brake light ................................. 175
Tips on loading..................................... 137
Top speeds ........................................... 229
Towing a trailer
– tow hitch installation ................... 140
Towing the vehicle ............................. 186
Transmission ........................................ 217
Tyre pressure ...................................... 222
Tyres
– changing .......................................... 159
– snow tyres ..................................... 143
– standard .......................................... 221
– understanding tyre marking ........ 219
Under-seat basket.............................. 41
Using the manual gearbox ................ 137
Vehicle inactivity................................. 144
Vehicle maintenance........................... 189
– heavy-duty....................................... 195
– routine maintenance..................... 195
– scheduled service ......................... 190
– Service Schedule ....................191-193
Ventilation ............................................ 47
Warning lights and messages .......... 145
Weights ................................................ 230
Wheel geometry.................................. 219
Wheel replacement ........................... 159
Wheels
– changing .......................................... 159
Window washing................................. 77
Windows (cleaning)............................ 209
Windscreen washer
– control ............................................ 77
– fluid level ........................................ 200
Windscreen wipers
– blades .............................................. 207
– control ............................................ 77
– nozzles ............................................ 207
Windscreen/rear window/
headlight washer fluid level ............. 200
Writing/reading desk........................... 88 – pretensioners .........................100-116
– use ..............................................98-114
Seats
– adjustment....................................... 37
– cleaning ........................................... 210
S.B.R. system......................................... 115
Self-standing supplementary heater ... 66
Side sliding door................................... 95
Side/taillights
– control ............................................ 74
– front bulb replacement................. 170
– rear bulb replacement.................. 173
– changing side bulb.......................... 175
Sliding side window............................. 95
Smart washing ..................................... 77
Snow chains ......................................... 143
Sound system ...................................... 108
Starting the engine............................... 134
– bump starting ................................ 159
– diesel engines ................................ 134
– emergency start-up ...................... 158
– ignition switch ............................... 15
– jump starting .................................. 158
– stopping the engine ...................... 135
– warming up the engine ................ 135
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Fiat Group Automobiles S.p.A. - Servizi al Cliente - Assistenza Tecnica - Ingegneria Assistenziale - Largo Senatore G. Agnelli, 5 - 10040 Volvera - Torino (Italia)
Print n. 603.81.179 - 09/2007 - 2ndedition
ENGINE OIL CHANGE
100 Multijet - 120 Multijet - 130 Multijet - 160 Multijet
Tank capacity90 (*)
Reserve10 / 12
Refuel diesel engines with diesel fuel for motor vehicles only (EN 590 Specifications)
(*) For all versions it is possible to request 120 litre tank.
On “Free time” versions it is possible to request 60 litre tank
FUEL CAPACITIES (litres) COLD TYRE PRESSURE (bar)
100 Multijet 120 Multijet 130 Multijet 160 Multijet
litres litres litres litres
Engine sump and filter 6.38 6.5 6.5 7.0
Tyres Use Front Rear
215/70 R15
215/70 R15
225/70 R15
225/70 R15 C
225/70 R15
215/70 R15 CP
215/75 R16
225/75 R16
225/75 R16 C
225/75 R16 CP
(*) Total weight on ground
Add +0.3 bar to the prescribed inflation pressure when the tyres are warm. Recheck pressure value with cold tyres.
With snow tyres, add +0.2 bar to the inflation pressure value prescribed for standard tyres..3000 PTT(*) Light with standard tyres, PANORAMA excluded
3300 PTT(*) Light / 3500 PTT(*) Light with standard tyres
PANORAMA with standard tyres
3000 PTT(*) Light with oversize tyres, PANORAMA excluded
3300 PTT(*) Light / 3500 PTT(*) Light with oversize tyres
Winter tyres M+S class C on Camping vehicle
PANORAMA with oversize tyres
Light range with Camping tyres
Heavy range with standard tyres
Heavy range with oversize tyres
Winter tyres M+S class C on Camping vehicle
Heavy range with Camping tyres 4.0 ± 0.05 4.0 ± 0.05
4.1 ± 0.05 4.5 ± 0.05
4.1 ± 0.05 4.5 ± 0.05
4.0 ± 0.05 4.0 ± 0.05
4.1 ± 0.05 4.5 ± 0.05
4.3 ± 0.05 4.75 ± 0.05
4.1 ± 0.05 4.5 ± 0.05
5.0 ± 0.05 5.5 ± 0.05
4.5 ± 0.05 5.0 ± 0.05
4.5 ± 0.05 5.0 ± 0.05
5.2 ± 0.05 5.2 ± 0.05
5.5 ± 0.05 5.5 ± 0.05
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