tow FIAT DUCATO 2009 3.G Owner's Manual

139
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
Acceleration
Accelerating violently increasing the revs
will greatly affect consumption and emis-
sions: acceleration should be gradual and
should not exceed the maximum torque.
CONDITIONS OF USE
Cold starting
Short journeys and frequent cold starts do
not allow the engine to reach optimum op-
erating temperature. This results in a sig-
nificant increase in consumption levels
(from +15 to +30% on the urban cycle)
and emission of harmful substances.
Traffic and
road conditions
Rather high consumption levels are tied to
situations with heavy traffic, for example
in queues with frequent use of the lower
gears or in cities with many traffic lights.
Also winding mountain roads and rough
road surfaces adversely affect consump-
tion.
Traffic hold-ups
During prolonged hold-ups (level crossings)
the engine should be switched off.TOWING TRAILERS
IMPORTANT NOTES
For towing caravans or trailers the vehi-
cle must be fitted with a certified tow
hook and an adequate electric system. In-
stallation should be carried out by spe-
cialised personnel who release a special
document for circulation on the road.
Install any specific and/or additional rear-
view mirrors as specified by law.
Remember that when towing a trailer,
steep hills are harder to climb, the brak-
ing spaces increase and overtaking takes
longer depending on the overall weight.
Engage a low gear when driving downhill,
rather than constantly using the brake.
The weight the trailer exerts on the ve-
hicle tow hook reduces by the same
amount the actual vehicle loading capaci-
ty. To make sure the maximum towable
weight is not exceeded (given in the log
book) account should be taken of the ful-
ly laden trailer, including accessories and
personal belongings. DRIVING STYLE
Starting
Do not warm the engine when the vehi-
cle is stationary or at high or low speed:
in this way the engine will warm up grad-
ually increasing consumption and emis-
sions. You should drive off slowly straight
away avoiding high revs so that the engine
will warm up more quickly.
Unnecessary actions
Avoid accelerating when waiting at traffic
lights or before switching off the engine.
This and also double declutching is ab-
solutely pointless on modern vehicles and
also increase consumption and pollution.
Gear selection
As soon as the conditions of the traffic and
road allow, use a higher gear. Using a low
gear to obtain brilliant performance in-
creases consumption.
In the same way improper use of a high
gear increases consumption, emissions an
engine wear.
Top speed
Fuel consumption considerably increases
with speed. Avoid superfluous braking and
accelerating, which cost in terms of both
fuel and emissions.

140
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
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MAINTENANCE
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
INSTALLING THE TOW
HOOK
The towing device should be fastened to
the body by specialised personnel accord-
ing to any additional and/or integrative in-
formation supplied by the Manufacturer of
the device.
The towing device must meet current reg-
ulations with reference to 94/20/EC Di-
rective and subsequent amendments.
For any version the towing device used
must match the towable weight of the ve-
hicle on which it is to be installed.
For the electric connection a unified con-
nector should be used which is generally
placed on a special bracket normally fas-
tened to the towing device, and a special
ECU for external trailer light control shall
be installed on the vehicle.
For the electrical connection, 7 or 13 pin
12VDC connection is to be used (CU-
NA/UNI and ISO/DIN Standards). Follow
the instructions provided by the vehicle
manufacturer and/or the tow hitch man-
ufacturer.An electric brake should be supplied di-
rectly by the battery through a cable with
a cross section of no less than 2.5 mm
2.
IMPORTANT Electric brake or other de-
vice shall be used with running engine.
In addition to the electrical branches, the
vehicle’s electric system can only be con-
nected to the supply cable for an electric
brake and to the cable for an internal light,
though not above 15W.
For connections use the preset control
unit with battery cable no less than 2.5
mm
2.
IMPORTANT The towing hitch consti-
tutes the length of the vehicle; therefore
if the total vehicle length exceeds the 6
meter limit and if it is to be installed on
“long pitch” versions, you will have to in-
stall an extractable towing hitch.
Remove the hitch from the connection
base when the trailer is not being used and
make sure that the length does not exceed
the original length of the vehicle.
IMPORTANT If you wish to leave the
tow-hook fitted permanently without
towing a trailer, it is important to ask your
Fiat Dealership to update the System
because the tow hook could be detected
as an obstacle by the central sensors. Do not exceed the speed limits of the
country you are driving in. In any case do
not exceed 100 km/h.
Fit a suitable towing stabilizer to the trail-
er to be towed.
The ABS system with which
the vehicle may be fitted
does not control the trailer braking
system. Therefore be cautious on slip-
pery roads.
WARNING
Under no circumstances
should the vehicle brake sys-
tem be altered to control the trailer
brake. The trailer braking system
must be fully independent of the ve-
hicle’s hydraulic system.
WARNING

141
WARNING
LIGHTS AND
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SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
Assembly diagram -
Van versions fig. 3
The tow hook structure must be fastened
in the points shown by the symbol Øus-
ing a total of 6 M10x1.25 screws and 4
M12 screws.
The internal counterplates are to be at
least 5 mm thick.
MAX LOAD ON BALL: 100/120kg de-
pending on carrying capacity (see tables
“Weights” in Chapter “Technical Data”).
After fitting, screw holes
shall be sealed to prevent ex-
haust gas inlet.
WARNING
fig. 3F0N0189m
Existing hole
Existing nut
Existing nutExisting hole
Existing hole
laden
Standard tow ball M12
M12
M10 (3x)
M10 (3x)
M12
To install the towing hitch you have to cut
the bumper, Follow the instructions of the
supplier included in the assembly kit.

142
WARNING
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MAINTENANCE
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DASHBOARD
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SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
fig. 4F0N0250m
Assembly diagram - Truck and
Chassis Cab versions - fig. 4
A specific tow hook for Truck and Chas-
sis Cab versions is shown infig. 4. Struc-
ture Ømust be fastened in the points
shown by a total of 6 M10x1.25 and 4 M12
screws.
MAX LOAD ON BALL: 100/120kg de-
pending on carrying capacity (see tables
“Weights” in Chapter “Technical Data”).
After fitting, screw holes
shall be sealed to prevent
exhaust gas inlet.
WARNING
Existing nut
Existing nut
Existing nut
Standard tow ball
laden

148
IN AN
EMERGENCY
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MAINTENANCE
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CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
LOW ENGINE OIL
PRESSURE (red)
EXHAUSTED OIL (red)
(where provided)
Low engine oil pressure
Turning the ignition key to MARthe
warning light turns on, but it should go out
as soon as the engine is started.
On certain versions the dedicated message
is displayed.
v
If the warning light v
turns on when the vehicle is
travelling (on certain versions to-
gether with the message on the dis-
play) stop the engine immediately
and contact a Fiat Dealership.
WARNING
❒heavy duty(e.g.: towing trailer uphill
of fully laden vehicle): decrease speed,
if the warning light stays on, stop the
vehicle. Wait for 2 or 3 minutes leav-
ing the engine on and slightly acceler-
ated to further activate the circulation
of the coolant fluid, then switch the
engine off. Check proper coolant lev-
el as described previously.
IMPORTANT Under severe use of the ve-
hicle, keep the engine on and slightly ac-
celerated for few minutes before switch-
ing it off.
On certain versions the dedicated message
is displayed.
LOW BATTERY
CHARGE (red)
Turning the ignition key to
MARthe warning light turns on, but it
should go out as soon as the engine is
started (with the engine running at idle
speed a brief delay in going out is allowed).
If the warning light stays on glowing steadi-
ly or flashing: contact immediately Fiat
Dealership.
w
Exhausted oil
The warning light with turn on flashing to-
gether with the message on the display
(where provided) when the system de-
tects that the engine oil is exhausted.After the first indication, at each engine
starting the warning light vwill go on
flashing for about 60 seconds and then
every 2 hours until oil is changed.
If warning light vflash-
es, contact Fiat Dealership
immediately to have oil changed and
instrument panel warning light turned
off.
WARNING

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WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE STARTING ........................................................... 158
IF A TYRE IS PUNCTURED............................................... 159
QUICK TYRE REPAIR KIT
FIX & GO automatic ........................................................... 163
WHEN NEEDING TO CHANGE A BULB ................... 168
IF AN EXTERIOR LIGHT BURNS OUT.......................... 170
IF AN INTERIOR LIGHT BURNS OUT.......................... 176
IF A FUSE BLOWS................................................................ 177
IF THE BATTERY IS FLAT .................................................. 185
JACKING THE VEHICLE ................................................... 186
TOWING THE VEHICLE ................................................... 186
II I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
In an emergency we recommend that you call the toll-free number found on the
Warranty Booklet. You can also connect to the site www.fiat.com
to search for the nearest Fiat Dealership point

159
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IMPORTANT Never connect the negative
terminals of the two batteries directly:
sparks could ignite explosive gas released
from the battery. If the auxiliary battery is
installed on another vehicle, avoid any
metal parts on the latter and the vehicle
with the flat battery from accidentally
coming into contact.
BUMP STARTING
Never jump start the engine by pushing,
towing or driving downhill. This could
cause a flow of fuel into the catalytic con-
verter and damage it beyond repair.
IMPORTANT Remember that the brake
servo and the power steering system are
not activated until the engine is started, a
greater effort will therefore be required
to press the brake pedal or turn the steer-
ing wheel.CHANGING
A WHEEL
GENERAL INSTRUCTIONS
To chage a wheel and the use the jack and
spare wheel correctly, observe some of
the precautions listed below.
Signal that the vehicle is sta-
tionary in accordance with
the following legal requirements:
hazard warning lights, emergency
warning triangle, etc. It is advisable
for the people in the vehicle to get
out, especially if the vehicle is heavi-
ly laden, and wait until the repair is
carried out, well away from any dan-
gerous traffic. Apply the handbrake
WARNING
The spare wheel is specific
for your vehicle. Therefore,
it must not be used on vehicles of a
different model. Do not use spare
wheels of different models on your ve-
hicle. The wheel bolts are specific for
your vehicle. Do not use them on ve-
hicles of different models. Do not use
bolts of different models on your ve-
hicle.
WARNING
Repair and refit the wheel
changed as soon as possible.
Do not apply grease to the bolt
threads before assembly: the bolts
could come loose unexpectedly.
WARNING

186
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 45F0N0340m
JACKING THE
VEHICLE
If the vehicle is to be lifted, go to a Fiat
Dealership which is equipped with the arm
hoist or workshop lift.
Jack up the vehicle only by positioning the
jack arms or the shop jack in the points
shown in the figure.
TOWING THE VEHICLE
The vehicle has two eyes for anchoring the
towing device.
When towing, remember that
without the help of the brake
booster and power steering, a greater
effort is required on the pedal and
steering wheel. Do not use flexible ca-
bles for towing and avoid jerks. During
towing operations make sure that fas-
tening the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING

187
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;

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VEHICLE
IN AN
EMERGENCY
fig. 49F0N0117m
❒take the screwdriver from the tool
compartment and lever in the point
shown to raise the cap C-fig. 48;
❒Take the tow ring Dfrom the tool
compartment and screw it on the
threaded pin fig. 48.
The rear ring B-fig. 49is to be found in
the point shown in the figure.