warning FIAT DUCATO 2014 Owner handbook (in English)
[x] Cancel search | Manufacturer: FIAT, Model Year: 2014, Model line: DUCATO, Model: FIAT DUCATO 2014Pages: 367, PDF Size: 20.39 MB
Page 203 of 367

WARNING
148) Give the instruction booklet to
the tyre repair workshop
personnel.
149) Punctures on the sides of the
tyre cannot be repaired. Do not
use the quick tyre repair kit if the
damage is due to running with flat
tyre.
150) If the wheel rim has been
damaged (bent so as to cause air
to leak), the wheel cannot be
repaired. Do not remove the
foreign body (screws or nails)
from the tyre.
151) Do not use the compressor for
more than 20 consecutive
minutes. Risk of overheating.
Tyres repaired with the quick tyre
repair kit must only be used
temporarily, as the kit is not
suitable for a definitive repair.152) The bottle contains ethylene
glycol. It contains latex that might
cause allergic reactions. It is
harmful if swallowed. It is irritant
for the eyes. It may cause
sensitisation if inhaled or on
contact. Avoid contact with eyes,
skin and clothes. In the event of
contact, wash immediately with
plenty of water. Do not induce
vomiting if swallowed. Rinse your
mouth and drink plenty of water.
Call a doctor immediately. Keep
out of the reach of children. The
product must not be used by
asthmatics. Do not breathe in the
vapours during insertion and
suction. Call a doctor immediately
if allergic reactions are noted.
Store the bottle in its proper
compartment, away from sources
of heat. The sealant has an expiry
date. Replace the bottle if the
sealant has expired.
153) Wear the protective gloves
provided together with the quick
tyre repair kit.
154) affix the adhesive label in an
easy-to-see position for the driver
as a reminder that the tyre has
been treated with the quick tyre
repair kit. Drive carefully,
particularly on bends. Do not
exceed 80 km/h. Do not
accelerate or brake suddenly.155) If the pressure falls below 3
bars, do not drive any further: the
Fix & Go automatic quick tyre
repair kit cannot guarantee proper
hold because the tyre is too much
damaged. Contact a Fiat
Dealership.
156) You must inform the dealership
that the tyre has been repaired
using the quick tyre repair kit.
Give the booklet to the personnel
who will be handling the tyre
treated with the repair kit.
157) If different tyres from the ones
supplied with the vehicle are
used, it may not be possible to
carry out the repair. If the tyres
are replaced, it is advisable to use
those approved by the
manufacturer. Consult a Fiat
Dealership.
199 
Page 205 of 367

CHANGING A BULBGENERAL
INSTRUCTIONS
44)158) 159)
❒When a light is not working, check
that the corresponding fuse is intact
before changing a bulb. For the
location of fuses, refer to the
paragraph "Replacing fuses" in this
chapter.
❒before changing a bulb check the
contacts for oxidation;
❒burnt bulbs must be replaced by
others of the same type and power;
❒always check the headlight beam
direction after changing a bulb;
IMPORTANT A slight misting may
appear on the internal surface of the
headlight: this does not indicate a fault
and is caused by low temperature
and the degree of humidity in the air.
Misting will rapidly disappear when the
headlights are switched on. The
presence of drops inside the headlights
indicates infiltration of water. Contact
a Fiat Dealership.
IMPORTANT
44) Halogen bulbs must be handled
by holding the metallic part only.
Touching the transparent part
of the bulb with your fingers may
reduce the intensity of the
emitted light and even reduce the
lifespan of the bulb. In the event
of accidental contact, wipe the
bulb with a cloth moistened with
alcohol and let the bulb dry.
WARNING
158) Modifications or repairs to the
electric system that are not
carried out properly or do not take
the system technical
specifications into account can
cause malfunctions leading to the
risk of fire.
159) Halogen bulbs contain
pressurised gas; in the case of
breakage they may burst.
201 
Page 218 of 367

Right central pillar optional fuse
box
(for versions/markets, where provided)
To gain access to the fuse box fig.
229, remove the protective cover fig.
228.
IMPORTANT
45) Never replace a blown fuse with
metal wires or other material.
WARNING
160) Never replace a fuse with
another with a higher amp rating;
DANGER OF FIRE. If a general
protection fuse (MEGA-FUSE,
MIDI-FUSE) is activated, contact a
Fiat Dealership.161) Before replacing a fuse, make
sure that the ignition key has
been removed and that all the
other services are switched off
and/or disengaged.
162) If the replaced fuse blows
again, contact a Fiat Dealership.
163) If a general protection fuse for
safety systems (airbag system,
braking system), power unit
systems (engine system,
transmission system) or steering
system blows, contact a Fiat
Dealership.
228
F1A0217
229
F1A0218
214
IN AN EMERGENCY 
Page 223 of 367

BATTERY
RECHARGINGIMPORTANT The battery recharging
procedure is given as information only.
You are advised to contact a Fiat
Dealership to have this operation
carried out.
IMPORTANT After turning the ignition
key to STOP and having closed the
driver side door, wait at least one
minute before disconnecting the
electrical supply from the battery. When
reconnecting the electrical supply to
the battery, make sure that the ignition
key is in the STOP position and the
driver side door is closed.
Charging should be slow at a low
ampere rating for approximately 24
hours. Charging for a longer time may
damage the battery.
164) 165)
IN THE ABSENCE OF
START&STOP SYSTEM
To recharge, proceed as follows:
❒disconnect the negative battery
terminal;
❒connect the charger cables to the
battery terminals, observing the
polarity;❒turn on the charger;
❒when it is recharged, turn the charger
off before disconnecting it from the
battery;
❒reconnect the negative battery
terminal.
WITH START&STOP
SYSTEM
To recharge, proceed as follows:
❒disconnect the connector A (pressing
the button B) from the sensor C
monitoring the battery conditions, on
the negative pole D of the battery;
❒connect the positive cable of the
battery charger to the positive battery
terminal E and the negative cable to
sensor terminal F as in fig. 230;
❒turn on the charger;
❒at the end of the charging process,
switch the battery charger off;
❒after having disconnected the
charger, reconnect connector A to
the sensor C as in fig. 230.
WARNING
164) Battery fluid is poisonous and
corrosive: avoid contact with
your skin and eyes. The battery
should be charged in a well
ventilated place, away from naked
flames or possible sources of
sparks: danger of explosion and
fire.230
F1A0219
219 
Page 225 of 367

The front ring is located in the tool box
beneath the passenger side seat. On
versions with Fix&Go kit and without
spare wheel, the tool box is available
only on request for versions/markets
where provided.
In the absence of the tool box the
vehicle front tow hook is housed in the
on-board documentation container,
together with the Owner Handbook.To use it, proceed as follows:
❒Open the flap A and remove it as
illustrated in fig. 232;
❒turn retaining knob B fig. 232
anticlockwise and remove it to allow
the box fig. 233 to come out;
❒take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 235;
❒take the tow ring D from the box and
screw it onto the threaded pin fig.
235.
The rear ring B fig. 236 is located at the
point shown in the diagram.
WARNING
166) Screw on the tow hook and
check that it stops at the end
of travel position.
167) Before towing, switch off the
steering lock (see "Starting
device" paragraph under the
"Knowing your car" section).
168) Remember that the brake servo
and the electric power steering
are not available during towing
operations. Significantly greater
force must be exerted on the
brake pedal and on the steering
wheel to operate them.
169) Do not use flexible cables for
towing and avoid jerking. During
towing operations, make sure that
the fastened joint does not
damage adjoining components.
170) When towing the vehicle
comply with the specific rules of
the Highway Code regarding
the towing device and the
behaviour on the road.
171) Do not start the engine while
towing the vehicle.
234
F1A0344
235
F1A0223
236
F1A0224
221 
Page 229 of 367

SCHEDULED SERVICING PLAN
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Check battery charge status and recharge if necessary●●●●●
Check tyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, luggage compartment, passenger compartment, glove
compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (boots,
sleeves, bushes, etc.)●●●●●
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Check condition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
Check and, if necessary, top up fluid levels (engine coolant, hydraulic clutch/
brakes, windscreen washer, battery, etc.)●●●●●
225 
Page 231 of 367

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Replace toothed timing drive belt (*) (110 (°)- 130 - 150 MultiJet versions)●
Replace toothed timing drive belt (*) (115 MultiJet versions)(°))●
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (**) (#)
Change brake fluid (or every 24 months)●●
Replace pollen filter (or every 24 months)●●●●●(*) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
I
(°)Version for specific markets
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(**) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if
present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 24 months.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
227 
Page 232 of 367

PERIODIC CHECKSBefore long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USEIf the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter.
❒check and, if necessary, replace
pollen filter.
228
SERVICING AND MAINTENANCE 
Page 239 of 367

50) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
175) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
176) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
177) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.178) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
179) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
180) Do not release the cap from
the extension without previously
extracting the system using the
ring.
181) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
182) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
183) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
235 
Page 242 of 367

IMPORTANT After turning the ignition
key to STOP and having closed the
driver side door, wait at least one
minute before disconnecting the
electrical supply from the battery. When
reconnecting the electrical supply to
the battery, make sure that the ignition
key is in the STOP position and the
driver side door is closed.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
The battery is also more prone to the
risk of freezing (at temperatures as high
as -10°C).
Refer to the paragraph "Car inactivity"
in "Starting and driving" if the car is
left parked for a long time.If, after buying the vehicle, you want to
install electrical accessories which
require permanent electric supply
(alarm, etc.) or accessories that in any
case burden the electrical supply,
contact a Fiat Dealership, whose
qualified personnel, in addition
to suggesting the most suitable devices
from Lineaccessori Fiat, will evaluate
the overall electrical consumption,
checking whether the vehicle’s electrical
system is capable of withstanding the
load required, or whether it should
be integrated with a more powerful
battery.
Since some of these devices continue
to consume electricity even when
the engine is off, they gradually run
down the battery.
IMPORTANT If a tachograph is fitted, if
the vehicle is parked for a long period
of 5 days, it is advisable to disconnect
the negative battery terminal to
maintain its charge.
If the vehicle is equipped with a battery
disconnection function (disconnector),
see the description of the procedure
in the "Controls" paragraph in the
"Dashboard and controls" section.
WARNING
184) Battery liquid is poisonous and
corrosive. Avoid contact with skin
and eyes. Keep naked flames
and sources of sparks away from
the battery: risk of explosion and
fire.
185) Using the battery with
insufficient fluid irreparably
damages the battery and may
cause an explosion.
186) Before performing any
operation on the electrical system,
disconnect the negative battery
cable through the suitable
terminal, after having waited at
least one minute from turning the
ignition key to STOP.
187) Always wear appropriate
goggles when working on or near
the battery.
238
SERVICING AND MAINTENANCE