brake FIAT DUCATO 2015 3.G Owner's Manual

Warning lights on
panelWhat it means What to do
amberWORN BRAKE PADS
The warning light switches on if the front or rear
brake pads are worn.
On certain versions a dedicated message is
displayed.Have them replaced as soon as possible.
Warning lights on
panelWhat it means What to do
amberDRIVING ADVISOR
The two warning lights on indicate that the system has started
recognising the operating conditions.
When the system recognises the operating conditions, it becomes active,
i.e. it can assist the driver with visual and acoustic warnings. Therefore,
the warning lights switch off.
IMPORTANT If the operating conditions are no longer present, the
system is engaged but inactive, and therefore the two warning lights on
the panel switch on.
When the system is active, if the vehicle gets close to one of the side limit
lines or one of the two demarcation lines of the lane, the driver is warned
with an acoustic signal along with the direction warning light (right or left)
on the panel lighting up.
The system failure is indicated by the two direction warning lights
and
lighting up on the panel, along with an acoustic signal and a dedicated
message.
147

Messages on display
What it means What to do
EXTERIOR LIGHTS FAULT
(Versions with reconfigurable multifunction
display)
The symbol switches on when a fault is detected
on one of the following lights:
❒direction indicators
❒rear fog lights
❒brake lights
❒side lights
❒daytime running lights
❒number plate lights
❒reversing lights
❒main beam automatism
❒trailer side lights
❒trailer direction indicators.The fault relating to these lights could be: one or
more blown bulbs, a blown protection fuse or a
break in the electrical connection.
BRAKE LIGHT FAILURE
(Versions with reconfigurable multifunction
display)
The symbol switches on when a fault is detected
in the brake lights.The fault could be: one or more blown bulbs, a
blown protection fuse or a break in the electrical
connection.
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KNOWING THE INSTRUMENT PANEL

STARTING THE
ENGINE
The vehicle is fitted with an electronic
engine lock device: if the engine fails to
start, see the paragraph “The Fiat
CODE system” in section “Know your
vehicle”.
27) 28)
134)
PROCEDURE
Proceed as follows:
❒engage the handbrake;
❒put the gear lever into neutral;
❒turn the ignition key to MAR-ON: the
warning lights
andon the
instrument panel will turn on;
❒wait for the warning lights
and
to switch off. The hotter the
engine is, the quicker this will
happen;
❒fully press the clutch pedal without
touching the accelerator;
❒turn the ignition key to AVV as soon
as warning light
switches off.
Waiting too long will waste the
heating work carried out by the glow
plugs.
Release the key as soon as the engine
starts.If the engine does not start at the first
attempt, return the ignition key to STOP
before repeating the starting procedure.
If, when the ignition key is at MAR-ON
the
warning light remains lit, turn
the key to STOP and then back to
MAR-ON; if the warning light remains
lit, try with the other keys provided with
the car.
IMPORTANT Go to a Fiat Dealership
immediately if warning light
stays
on constantly on the instrument panel.
IMPORTANT Never leave the ignition
key in MAR-ON position when the
engine is stopped.
29)
WARMING UP THE
ENGINE JUST AFTER IT
HAS STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒do not demand full performance at
first. Wait until the engine coolant
temperature gauge starts moving.
30) 31)
STOPPING THE ENGINE
Turn the ignition key to STOP while the
engine is idling.
32) 33)
IMPORTANT
27) It is advisable not to demand
maximum performance from
your vehicle (e.g. excessive
acceleration, long distances at
high speeds, excessively intense
braking, etc.) during the initial
period of use.
28) When the engine is off, do not
leave the ignition key turned to
MAR-ON to prevent unnecessary
electrical consumption from
draining the battery.
29) If the
warning light flashes
for about 60 seconds after
starting or during prolonged
cranking, this indicates a fault in
the glow plug preheating system.
Use the vehicle normally if the
engine starts, but contact a Fiat
Dealership as soon as possible.
184
STARTING AND DRIVING

30) Remember that the brake servo
and power steering are not
operational until the engine has
been started, so you need to apply
much more force than usual to
the brake pedal and steering
wheel.
31) Never start the engine by
pushing, towing or driving
downhill. This could cause fuel to
flow into the catalytic converter
and damage it beyond repair.
32) A quick burst on the accelerator
before turning off the engine
serves absolutely no practical
purpose; it wastes fuel and is
especially damaging to
turbocharged engines.
33) In some cases, when the engine
switches off, the fan could
activate for max. 120 seconds.
WARNING
134) It is dangerous to run the
engine in enclosed areas. The
engine takes in oxygen and
releases carbon dioxide, carbon
monoxide and other toxic gases.
PARKING
Proceed as follows:
❒stop the engine and engage the
handbrake;
❒engage a gear (on a slope, engage
first gear if the car is facing uphill or
reverse if it is facing downhill) and
leave the wheels steered.
If the vehicle is parked on a steep
slope, it is advisable to block the
wheels with a wedge or stone.
Do not leave the key in the ignition as
this drains the battery. Always remove
the key when you leave the car.
135)
HANDBRAKE
The handbrake lever is located to the
left of the driver's seat fig. 172. Pull the
lever upwards to engage the handbrake
and ensure that the vehicle does not
move.
IMPORTANT Make sure that the
handbrake is engaged in such a way as
to ensure the stationing of the vehicle,
especially in the case of steep slopes
and full load.IMPORTANT If this is not the case,
contact a Fiat Dealership to have the
handbrake adjusted. If the lever travel
gets longer, contact a Fiat Dealership.
When the handbrake lever is engaged
and the ignition key is in MAR-ON
position, the instrument panel warning
light
will switch on.
Proceed as follows to release the
handbrake:
❒slightly lift the lever and press release
button A;
❒keep button A pressed and lower the
lever.
The
warning light in the instrument
panel will switch off.
Press the brake pedal when carrying
out this operation to prevent the vehicle
from moving accidentally.
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185

34)
IMPORTANT Apply the handbrake only
when the vehicle is at a standstill or
with the vehicle in motion only in the
event of a failure in the hydraulic
system. If exceptional use is made of
the handbrake with the vehicle in
motion, moderate traction is advisable
in order not to cause locking of the
rear end with consequent swerving of
the vehicle.
WARNING
135) Never leave children
unattended in the vehicle. Always
remove the ignition key when
leaving the vehicle and take it out
with you.
IMPORTANT
34) If the vehicle is equipped with
self-levelling air suspension,
always check that there is
sufficient space above the roof
and around the vehicle when
parking. Indeed, the vehicle could
raise (or lower) automatically
depending on load or temperature
changes.
USING THE
GEARBOX
To engage the gears, press the clutch
pedal fully and put the gear lever into
the required position (the diagram
for gear engagement is shown on the
knob fig. 173).
To engage 6th gear (where provided),
operate the lever by pressing it towards
the right in order to avoid engaging
4th gear by mistake. The action is
similar for shifting from 6th gear to 5th
gear.
IMPORTANT Reverse may only be
engaged when the vehicle is at a
standstill. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.
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186
STARTING AND DRIVING

Traffic and road
conditions
Rather high consumption levels are
linked to situations with heavy traffic, for
instance when travelling in queues
with frequent use of the lower gears or
in cities with many traffic lights. Winding
mountain roads and rough road
surfaces also adversely affect
consumption.
Stops in traffic
During prolonged hold-ups (e.g. level
crossings) the engine should be
switched off.TOWING TRAILERS
IMPORTANT
INFORMATION
The vehicle must be provided with a
type-approved tow hook and adequate
electrical system to tow caravans or
trailers. Installation should be carried
out by specialised personnel who
will issue the required papers for
travelling on roads.
Install any specific and/or additional
door mirrors as specified by the
Highway Code.
Remember that when towing a trailer,
steep hills are harder to climb, the
braking spaces increase and overtaking
takes longer depending on the overall
weight.
Engage a low gear when driving
downhill, rather than constantly using
the brake.
The weight of the trailer on the vehicle
tow hook will reduce the loading
capacity of the vehicle by the same
amount. Consider the weight of the
trailer fully laden, including accessories
and luggage, to make sure you do
not exceed the maximum towable
weight (shown on the vehicle
registration document).Do not exceed the speed limits specific
to each country you are driving in, in
the case of vehicles towing trailers.
In any case, the top speed must not
exceed 100 km/h.
You are advised to fit a suitable
stabiliser to the trailer drawbar.
In the vehicles equipped with parking
sensors, after fitting the tow hook
malfunctioning warnings may be
displayed, as some parts (tow bar, ball
tow hook) may be within the sensor
detection range. In this case the
detection range must be adjusted or
the parking assistance function must be
deactivated.
140) 141)
INSTALLING THE TOW
HOOK
The towing device should be fastened
to the body by specialised personnel
according to any additional and/or
integrative information supplied by the
Manufacturer of the device.
The towing device must meet current
regulations with reference to Directive
94/20/EC and subsequent
amendments.
For any version the towing device used
must match the towable weight of the
vehicle on which it is to be installed.
190
STARTING AND DRIVING

For the electric connection a standard
connector should be used which is
generally placed on a special bracket
normally fastened to the towing device,
and a special ECU for external trailer
light control must be installed on the
vehicle. For the electrical connection, 7
or 13 pin 12 V DC connections are to
be used (CUNA/UNI and ISO/DIN
Standards). Follow the instructions
provided by the vehicle manufacturer
and/or the tow hitch manufacturer.
An electric brake (or electric winch)
should be supplied directly by the
battery through a cable with a cross
section of no less than 2.5 mm
2.
IMPORTANT Electric brakes or other
devices must be used with engine
running.
In addition to the electrical branches,
the vehicle's electric system can only
be connected to the supply cable for an
electric brake and to the cable for an
internal light, though not above 15
W. For connections use the preset
control unit with battery cable no less
than 2.5 mm
2.IMPORTANT The trailer tow hook
contributes to the length of the vehicle.
When installing on long wheelbase
versions, it is only possible to install
removable tow hooks because the total
vehicle length limit of 6 metres is
exceeded.
If no trailer is fitted, the hook must be
removed from the attachment base and
it must not exceed the vehicle's
original length.
IMPORTANT If you wish to leave the
tow hook fitted without towing a trailer,
it is advisable to contact a Fiat
Dealership for the relevant system
update operations because the tow
hook could be detected as an obstacle
by the central sensors.Installation diagram for
Van versions fig. 174
The tow hook structure must be
fastened in the points shown by the
symbol Ø using a total of 6 M10x1.25
screws and 4 M12 screws.
The internal back plates must be at
least 5 mm thick. MAX LOAD ON
BALL: 100/120 kg according to the
payload (see “Weights” table in the
“Technical data” section).
142)
To install a tow hook, the bumpers
must be trimmed as described in the
supplier's installation kit.
191

Installation diagram for
Truck and Chassis Cab
versions fig. 175
Another tow hook specific to Truck and
Chassis Cab versions in shown in fig.
175.
The structure Ø must be fixed in the
points indicated using a total of 6
M10x1.25 screws and 4 M12 screws.
MAX LOAD ON BALL: 100/120 kg
according to the payload (see
“Weights” table in the “Technical data”
section).
143)
WARNING
140) The ABS device with which the
vehicle may be equipped will not
control the braking system of
the trailer. Particular caution is
required on slippery roads.
141) Never modify the braking
system of the vehicle to control
the trailer brake. The trailer
braking system must be fully
independent from the hydraulic
system of the vehicle.142) After fitting, fixing screw holes
must be sealed to prevent an
exhaust gas inlet.
143) After fitting, fixing screw holes
must be sealed to prevent an
exhaust gas inlet.
192
STARTING AND DRIVING

IMPORTANT
43) Keep your speed down when
snow chains are fitted; do not
exceed 50 km/h. Avoid potholes,
steps and pavements and avoid
driving for long distances on
roads not covered with snow to
prevent damaging the vehicle and
the roadbed.
PROLONGED
VEHICLE INACTIVITY
If the vehicle needs to be off the road
for longer than one month, the following
precautions must be taken:
❒park the vehicle indoors in a dry and,
if possible, well-ventilated place;
❒engage a gear;
❒check that the handbrake is not
engaged;
❒disconnect the negative battery
terminal; if the vehicle is equipped
with a battery disconnection function
(disconnector), see the description
of the procedure in the "Controls"
paragraph in the "Dashboard and
controls" section;
❒clean and protect the painted parts
using protective wax;
❒clean and protect the shiny metal
parts using special compounds
available commercially;
❒sprinkle talcum powder on the
windscreen and rear window wiper
rubber blades and lift them off the
glass;
❒slightly open the windows;❒cover the vehicle with a piece of
fabric or perforated plastic sheet. Do
not use compact plastic tarpaulins,
which prevent humidity from
evaporating from the surface of the
vehicle;
❒inflate tyres to +0.5 bar above the
standard specified pressure and
check it at intervals;
❒do not drain the engine cooling
system.
IMPORTANT If the vehicle is equipped
with an alarm system, switch off the
vehicle alarm with the remote control.
IMPORTANT After turning the ignition
key to STOP and having closed the
driver side door, wait at least one
minute before disconnecting the
electrical supply from the battery. When
reconnecting the electrical supply to
the battery, make sure that the ignition
key is in the STOP position and the
driver side door is closed.
199

WARNING
145) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
Wheel replacement and correct use of
the jack and spare wheel (for
versions/markets, where provided) call
for some precautions, which are listed
below.
146) 147) 148) 149) 150)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
151)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;
❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒In the event of a wheel change on a
slope or on unsurfaced roads, put
any object as stop under the wheels;
❒take the tool bag under the
passenger seat (see “Compartment
under front passenger seat” in the
“Know your vehicle” section);
The container includes these tools:
A - tow hook
B - rod for spanner
C - bolt spanner
D - jack
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