brake FIAT DUCATO 2015 3.G Owner's Guide

❒introduce the assembled tool fig. 186
with the suitable extension B fig. 185
on the screw A fig. 185 of the spare
wheel housing manoeuvring device
and turn clockwise to lift the spare
wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 188
appears in the window on the device;
❒Check the correct position of the
replaced wheel under the platform
(the lifting system is equipped with a
clutch to limit the end of the stroke).
Incorrect positioning may jeopardise
safety;
❒place the removal tools back in the
tool bag / compartment;
❒place the tool box / compartment in
its housing under the passenger
seat.
156) 157)
WARNING
146) Use your hazard lights, warning
triangle, etc. to show that your
vehicle is stationary according to
the regulations in force.
Passengers should get out of the
vehicle, particularly if it is heavily
loaded, and wait for the wheel
to be changed away from the
traffic. Apply the handbrake. in
the event of a wheel change on a
slope or on unsurfaced roads,
put any object as stop under the
wheels.147) The spare wheel supplied (for
versions/markets, where
provided) is specific for your
vehicle. Therefore, it must not be
used on other models. Do not
use spare wheels of other models
on your vehicle. The wheel bolts
are specific for your vehicle: do
not use them on different models
and do not use bolts from other
models on your car.
148) Have the wheel repaired and
refitted as soon as possible. Do
not apply grease to the bolt
threads before fitting: they could
come unscrewed.
149) Use the jack only to replace
wheels on the vehicle with which
it is supplied or on other vehicles
of the same model. Never use
the jack for other purposes, such
as lifting other car models. Never
use the jack to carry out repairs
under the vehicle. Incorrect
positioning of the jack may cause
the lifted vehicle to fall. Do not
use the jack for loads higher than
those shown on the label.
150) Never tamper with the inflation
valve. Never introduce tools of any
kind between rim and tyre. Check
tyre and spare wheel pressure
regularly, referring to the values
shown in the "Technical
specifications" section.
194F1A0385
207

❒instruction brochure (see fig. 196), to
be used for prompt and correct use
of the quick tyre repair kit and then to
be handed to the personnel charged
with handling the tyre treated with
the tyre repair kit;
❒a compressor D complete with
pressure gauge and connectors;
❒a pair of protective gloves located in
the side compartment of the
compressor;
❒adaptors for inflating different
elements.
158) 159) 160)
44)
IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre repair
kit is effective at external temperatures
of between -20 °C and +50 °C.
The sealant has an expiry date.
161) 162)
2)
INFLATION PROCEDURE
163) 164) 165) 166) 167)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 197 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 199 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
198 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure reading
on the pressure gauge F fig. 198 with
the compressor off and without moving
the centre selector from the repair
position;❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
196F1A0181
197F1A0182
198F1A0183
209

❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
❒after having driven for about
10 minutes, stop and recheck the
tyre pressure; remember to apply the
handbrake;❒if a pressure value of at least 3 bar is
detected, restore the correct
pressure prescribed in the paragraph
“Inflation pressure” in “Technical
specification” (with the engine
running and the handbrake
engaged), resume driving and drive
with care to nearest Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE
ONLY
The compressor can also be used
solely for restoring pressure.
❒Pull the handbrake.
❒Undo the cap for the tyre valve,
extract the pipe C fig. 200 with the
quick coupling and connect it directly
to the valve of the tyre to be inflated.
❒Insert the plug in the nearest 12
V power socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.
❒Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter.NOTE If the tyre has to be deflated,
press the dedicated button B illustrated
in fig. 201. For a more accurate
reading, it is advisable to check the
pressure reading on the pressure gauge
with the compressor off and without
moving the centre selector from the
pressure renewal position.
199F1A0335
200F1A0185
201F1A0186
210
IN AN EMERGENCY

BOTTLE REPLACEMENT
PROCEDURE
To replace the bottle, proceed as
follows:
❒press button A fig. 202 to release the
part;
❒fit the new bottle and press until it is
automatically engaged.
WARNING
158) Give the instruction booklet to
the tyre repair workshop
personnel.
159) Punctures on the sides of the
tyre cannot be repaired. Do not
use the quick tyre repair kit if the
damage is due to running with flat
tyre.
160) If the wheel rim has been
damaged (bent so as to cause air
to leak), the wheel cannot be
repaired. Do not remove the
foreign body (screws or nails)
from the tyre.
161) Do not use the compressor for
more than 20 consecutive
minutes. Risk of overheating.
Tyres repaired with the quick tyre
repair kit must only be used
temporarily, as the kit is not
suitable for a definitive repair.162) The bottle contains ethylene
glycol. It contains latex that might
cause allergic reactions. It is
harmful if swallowed. It is irritant
for the eyes. It may cause
sensitisation if inhaled or on
contact. Avoid contact with eyes,
skin and clothes. In the event of
contact, wash immediately with
plenty of water. Do not induce
vomiting if swallowed. Rinse your
mouth and drink plenty of water.
Call a doctor immediately. Keep
out of the reach of children. The
product must not be used by
asthmatics. Do not breathe in the
vapours during insertion and
suction. Call a doctor immediately
if allergic reactions are noted.
Store the bottle in its proper
compartment, away from sources
of heat. The sealant has an expiry
date. Replace the bottle if the
sealant has expired.
163) Wear the protective gloves
provided together with the quick
tyre repair kit.
164) affix the adhesive label in an
easy-to-see position for the driver
as a reminder that the tyre has
been treated with the quick tyre
repair kit. Drive carefully,
particularly on bends. Do not
exceed 80 km/h. Do not
accelerate or brake suddenly.
202F1A0187
211

Bulbs
Bulbs Type Power Figure ref.
Main beam headlights H7 55 W D
Dippedbeam headlights H7 55 W D
Front side lights/day lights W21/5W - LED (#) - -
Fog lights(*) H11 55 W -
Front direction indicators WY21W 21 W B
Side direction indicatorsW16WF(**) / WY5W
(***)16W (**) / 5W (***) A
Rear direction indicators PY2IW 21 W B
Side lights W5W 5 W A
Rear side lights P21/5 W 21/5W B
Rear side lights/Brake lights P21W 21 W B
3rd brake light W5W 5 W B
Reverse W16W 16 W B
Rear fog light W16W 16 W B
Number plate light C5W 5 W A
Front roof light (movable lens) 12V10W 10 W C
Rear roof light 12V10W 10 W C
(#) where provided, instead of bulb W21/5W
(*)for versions/markets, where provided
(**)XL and recreational versions
(***)all other versions
215

REAR LIGHT CLUSTERSThe bulbs are arranged inside the light
cluster as follows fig. 214:
A brake/side lights
B side light
C direction indicators
D reverse lights.
E rear fog lights
To change the bulb, proceed as follows
fig. 215, fig. 216:
❒open the rear wing door.
❒undo the 7 fixing screws A of the
plastic cover;
❒undo the two fixing screws B;
❒extract the unit outwards and
disconnect the electrical connector;
❒unscrew the screws C using the
screwdriver provided and remove the
bulb holder;
212F1A0361
213F1A0362
214F1A0318
215F1A0319
216F1A0320
219

❒remove the bulb D, E, F pushing it
gently and turning it anticlockwise
(“bayonet” locking), then replace
it; remove the bulb G, H pulling
outwards;
❒refit the bulb holder and tighten the
screws C;
❒reconnect the electrical connector,
correctly reposition the unit on the
body of the vehicle and then tighten
the fixing screws B;
❒refit the plastic cover fastening it with
the 7 fixing screws A.
For truck and chassis
cab versions:
Undo the four screws H fig. 217 and
replace the bulbs:
I bulb for rear fog light
L bulb for reversing light
M bulb for side light
N bulb for brake light
O bulb for side light.
.
THIRD BRAKE LIGHTS
To replace the bulb proceed as follows:
❒undo the two fixing screws fig. 218;
❒extract the lens unit;
❒press in the tabs B fig. 219 and
remove the bulb holder;
❒remove the snap-fitted bulb and
replace.
217F1A0200
218F1A0204
219F1A0205
220
IN AN EMERGENCY

Dashboard fuse box
fig. 227 - fig. 228
DEVICE PROTECTED FUSE AMPERE
Right dipped beam headlight F12 7,5
Leftdipped headlight F13 7,5
Engine compartment control unit relay, dashboard control unit relay (+key) F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7,5
Battery monitoring sensor for Start&Stop versions (+battery) F33 7,5
Minibus interior lights (emergency) F34 7,5
Radio, Climate control system, Alarm, Tachograph, Battery disconnecting control
unit, Timer Webasto timer (+battery), TPMS, Current stabiliser for radio setup
(S&S)F36 10
Brake lights control (main), Instrument panel (+key), Gateway (for transformers) F37 7.5
Door lock (+battery) F38 20
Windscreen wiper (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, steering wheel controls, central control panel,
left control panel, auxiliary panel, battery disconnecting control unit (+key), Trailer
hook, Rain sensor, Current stabiliser (for S&S)F49 5
Climate control system, power steering control unit, reversing lights, Tachograph
(+key), TOM TOM setup, Lane Departure Warning, Rear camera, Headlight
alignment correctorF51 5
Instrument panel (+battery) F53 7,5
226
IN AN EMERGENCY

The front ring is located in the tool box
beneath the passenger side seat. On
versions with Fix&Go kit and without
spare wheel, the tool box is available
only on request for versions/markets
where provided.In the absence of the tool box the
vehicle front tow hook is housed in the
on-board documentation container,
together with the Owner Handbook.
To use it, proceed as follows:
❒Open the flap A and remove it as
illustrated in fig. 236;
❒turn retaining knob B fig. 236
anticlockwise and remove it to allow
the box fig. 237 to come out;
❒take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 239;
❒take the tow ring D from the box and
screw it onto the threaded pin fig.
239.
The rear ring B fig. 240 is located at the
point shown in the diagram.
WARNING
176) Screw on the tow hook and
check that it stops at the end
of travel position.
177) Before towing, switch off the
steering lock (see "Starting
device" paragraph under the
"Knowing your car" section).
178) Remember that the brake servo
and the electric power steering
are not available during towing
operations. Significantly greater
force must be exerted on the
brake pedal and on the steering
wheel to operate them.
179) Do not use flexible cables for
towing and avoid jerking. During
towing operations, make sure that
the fastened joint does not
damage adjoining components.
238F1A0344
239F1A0223
240F1A0224
234
IN AN EMERGENCY

SCHEDULED SERVICING PLAN
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Check battery charge status and recharge if necessary●●●●●
Checktyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, luggage compartment, passenger compartment, glove
compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (boots,
sleeves, bushes, etc.)●●●●●
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Check condition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
239