FIAT DUCATO 2015 Owner handbook (in English)

IN AN EMERGENCY
A punctured tyre or a burnt-out
bulb?
At times, a problem may interfere
with our journey.
The pages on emergencies can
help you to deal with critical
situations independently and with
calm.
In an emergency we recommend
that you call the freephone number
found in the Warranty Booklet.
It is also possible to call the 00 800
3428 0000 freephone number to
search the nearest Fiat Dealership.STARTING THE ENGINE .................198
REPLACING A WHEEL ...................199
FIX & GO AUTOMATIC QUICK
TYRE REPAIR KIT ...........................204
CHANGING A BULB .......................208
REPLACING AN EXTERIOR BULB ..211
CHANGING AN INTERIOR BULB ....216
REPLACING FUSES........................217
BATTERY RECHARGING ................225
LIFTING THE VEHICLE....................226
TOWING THE VEHICLE ..................226
197

STARTING THE
ENGINE
Go to a Fiat Dealership immediately
if warning light
stays on
constantly on the instrument panel.
JUMP STARTING
If the battery is flat, it is possible to
start the engine using an auxiliary
battery with the same capacity or a
little higher than the flat one.
It is advisable to contact a Fiat
Dealership to check/replace the
battery.
140)
Proceed as follows to start the
vehicle:
❒raise the flap A fig. 178 to gain
access to the positive battery
terminal.
❒connect the positive terminals (sign +
near the terminal) of the two batteries
with a jump lead;
❒use a second cable to connect the
negative terminal (–) of the auxiliary
battery to the earth point as shown in
fig. 179;
❒start the engine;
❒when the engine has been started,
remove the cables reversing the
order above.
If after a few attempts the engine
does not start, do not persist
but contact the nearest Fiat
Dealership.IMPORTANT Do not directly
connect the negative terminals of
the two batteries: sparks could
ignite explosive gas released from
the battery. If the auxiliary battery is
installed on another vehicle, avoid
any metal parts on the latter and
the vehicle with the flat battery from
accidentally coming into contact.
BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into
the catalytic converter and damage
it beyond repair.
WARNING
140) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
178F1A0351179F1A0352
198
IN AN EMERGENCY

REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
Wheel replacement and correct use
of the jack and spare wheel (for
versions/markets, where provided)
call for some precautions, which
are listed below.
141) 142) 143) 144) 145)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
146)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒In the event of a wheel change on a
slope or on unsurfaced roads, put
any object as stop under the wheels;
❒take the tool bag under the
passenger seat (see “Compartment
under front passenger seat” in the
“Know your vehicle” section);
The container includes these tools:
A - tow hook
B - rod for spanner
C - bolt spanner
D - jack
E - extension for spanner
F - screwdriver grip
G - screwdriver bit
❒if the tool container is not provided,
for special trim versions, a bag
containing the above tools may be
provided;
❒for versions with alloy rims, remove
the press-fitted hub cap;
❒take the extension for spanner, the
bolt spanner and the rod for spanner
from the tool container;
❒with the tools assembled correctly,
loosen the fixing bolts for the wheel
to be changed by one turn;
180F1A0168
181F1A0420
199

❒turn the ring nut to partly extend the
jack;
❒arrange the jack near the lift support
closest to the wheel to be replaced
at the points shown in fig. 180.
For short wheelbase versions with
retractable footboard, the jack must
be positioned at the lift point shown
in fig. 182 aligned (45°) so that it
does not interfere with the retractable
footboard;
❒warn all bystanders that the vehicle is
about to be lifted. They must stay
clear and not touch the vehicle until it
is back on the ground.❒for versions equipped with
self-levelling air suspension, before
raising the vehicle with the jack,
press buttons A and B fig. 183
simultaneously for at least 5 seconds.
The operating mode for raising the
vehicle is activated: the LEDs on the
buttons come on constantly. To
exit this mode, press buttons A and
B simultaneously for another 5
seconds; both LEDs on the buttons
will go out and full system operation
will be restored. This mode
deactivates automatically when the
speed of approx. 5 km/h is
exceeded.
147)
❒lift the vehicle.
After lifting the vehicle:
❒for all versions, when gaining access
through the vehicle's right rear wheel
arch, adjust the screw A fig. 184
for the spare wheel retaining device,
using the spanner provided and
correctly assembled, with the
dedicated extension Bfig. 184;
❒turn tool C anticlockwise fig. 185 to
allow the spare wheel to be lowered;
❒continue turning anticlockwise until
the stop point, indicated by the
stiffening of the manoeuvre or a click
from the clutch present in the device;
148) 149)
❒after unwinding the whole cable of
the spare wheel lifting device, remove
the wheel from the vehicle;
❒unscrew the retaining knob D fig. 186
and release the wheel releasing the
support E.
182F1A0169
183F1A0170
184F1A0171
200
IN AN EMERGENCY

❒with the assembled tools, completely
loosen the bolts fig. 187 and remove
the wheel;
❒fit the spare wheel, aligning holes G
fig. 188 with the pins H. When fitting
the spare wheel, ensure that the
wheel support surfaces are clean and
free of impurities that could
subsequently cause the bolts to
loosen;
❒screw in the 5 fastening bolts;❒assemble the tools to fully tighten the
bolts, passing alternately from one
bolt to the one diametrically opposite,
following the order illustrated in fig.
188;
❒use the wheel removal wrench to
lower the vehicle and remove the
jack;
At the end of the operation:
❒take the removed wheel, re-attach it
to the mount E fig. 186 and tighten
the knob D;❒introduce the assembled tool fig. 185
with the suitable extension B fig. 184
on the screw A fig. 184 of the spare
wheel housing manoeuvring device
and turn clockwise to lift the spare
wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 185
appears in the window on the device;
150)
For vehicles with alloy rims,
proceed as follows:
❒carry out the above described
operations for changing the wheel
until loading the punctured wheel on
the spare wheel lifting device;
185F1A0421
186F1A0174
187F1A0422
G
H
188F1A0176
189F1A0430
201

❒take the kit from the tool bag, located
in the glove compartment;
❒the kit includes one bracket, three
special screws and one Allen
spanner, 10 size;
❒go to the rear side of the vehicle
where the spare wheel is located;
❒make sure to have fully unwound the
cable of the spare wheel lifting
device; take the bell and position it
inside the circular bracket fig. 190;
❒tighten the knob on the screw to
secure the bracket fig. 191.
❒lay the bracket on the inside of the
alloy rim fig. 192.
❒use the Allen spanner and tighten the
three special screws on the nuts of
the bracket fig. 193 locking the rim;❒introduce the assembled tool fig. 185
with the suitable extension B fig. 184
on the screw A fig. 184 of the spare
wheel housing manoeuvring device
and turn clockwise to lift the spare
wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 187
appears in the window on the device;❒Check the correct position of the
replaced wheel under the platform
(the lifting system is equipped with a
clutch to limit the end of the stroke).
Incorrect positioning may jeopardise
safety;
❒place the removal tools back in the
tool bag / compartment;
❒place the tool box / compartment in
its housing under the passenger
seat.
151) 152)
190F1A0424
191F1A0425
192F1A0426
193F1A0385
202
IN AN EMERGENCY

WARNING
141) Use your hazard lights, warning
triangle, etc. to show that your
vehicle is stationary according to
the regulations in force.
Passengers should get out of the
vehicle, particularly if it is heavily
loaded, and wait for the wheel
to be changed away from the
traffic. Apply the handbrake. in
the event of a wheel change on a
slope or on unsurfaced roads,
put any object as stop under the
wheels.
142) The spare wheel supplied (for
versions/markets, where
provided) is specific for your
vehicle. Therefore, it must not be
used on other models. Do not
use spare wheels of other models
on your vehicle. The wheel bolts
are specific for your vehicle: do
not use them on different models
and do not use bolts from other
models on your car.143) Have the wheel repaired and
refitted as soon as possible. Do
not apply grease to the bolt
threads before fitting: they could
come unscrewed.
144) Use the jack only to replace
wheels on the vehicle with which
it is supplied or on other vehicles
of the same model. Never use
the jack for other purposes, such
as lifting other car models. Never
use the jack to carry out repairs
under the vehicle. Incorrect
positioning of the jack may cause
the lifted vehicle to fall. Do not
use the jack for loads higher than
those shown on the label.
145) Never tamper with the inflation
valve. Never introduce tools of any
kind between rim and tyre. Check
tyre and spare wheel pressure
regularly, referring to the values
shown in the "Technical
specifications" section.
146) No tools other than the crank
provided should be used with
the spare wheel lifting device; it
should be operated by hand only.147) On versions equipped with
self-levelling air suspension, never
introduce the head or hands in
the wheel arch: the vehicle could
raise or lower automatically
depending on possible load or
temperature changes.
148) The device should only be
operated by hand, without using
any type of tool other than the
crank provided, like pneumatic or
electrical screwers.
149) The moving components of the
jack (screw and joints) can also
cause injuries: do not touch them.
If you come into contact with
lubricating grease, clean yourself
thoroughly.
150) At the end of the operation of
raising/locking the spare wheel,
after having checked the correct
positioning of the wheel under the
platform (yellow notch inside the
window on the device), the
spanner must be extracted, taking
care not to turn it in the wrong
direction (as in fig. 189) to
facilitate the extraction of the
spanner itself, to prevent the
attachment device from being
released and the wheel assembly
not being securely retained.
203

151) Each time the spare wheel is
moved, check that it is correctly
positioned in its housing under
the platform. If it is not correctly
positioned, this could adversely
affect safety.
152) The spare wheel lifting device
is equipped with a clutch safety
system for its own protection; this
could activated if an excessive
load is applied on the
maneuvering screw.FIX&GO
AUTOMATIC QUICK
TYRE REPAIR KIT
(for versions/markets, where
provided)
The Fix & Go automatic quick tyre
repair kit is positioned at the front of
the vehicle passenger compartment
and includes fig. 194:
❒bottle A containing sealer and fitted
with:
– a transparent filler pipe B;
– a black pressure restoring pipe E;
– sticker C bearing the notice
“max. 80 km/h”, to be placed in a
position visible to the driver (on
the instrument panel) after fixing the
tyre;
❒instruction brochure (see fig. 195), to
be used for prompt and correct use
of the quick tyre repair kit and then to
be handed to the personnel charged
with handling the tyre treated with
the tyre repair kit;
❒a compressor D complete with
pressure gauge and connectors;
❒a pair of protective gloves located in
the side compartment of the
compressor;
❒adaptors for inflating different
elements.
153) 154) 155)
44)
194F1A0180
195F1A0181
204
IN AN EMERGENCY

IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre
repair kit is effective at external
temperatures of between -20 °C
and +50 °C.
The sealant has an expiry date.
156) 157)
2)
INFLATION
PROCEDURE
158) 159) 160) 161) 162)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 196 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 198 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
197 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure
reading on the pressure gauge
F fig. 197 with the compressor off
and without moving the centre
selector from the repair position;
❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
196F1A0182
197F1A0183
198F1A0335
205

❒after having driven for about 10
minutes, stop and recheck the tyre
pressure; remember to apply the
handbrake;
❒if a pressure value of at least 3 bar is
detected, restore the correct
pressure prescribed in the paragraph
“Inflation pressure” in “Technical
specification” (with the engine
running and the handbrake
engaged), resume driving and drive
with care to nearest Fiat Dealership.
FOR CHECKING AND
RESTORING
PRESSURE ONLY
The compressor can also be used
solely for restoring pressure.
❒Pull the handbrake.
❒Undo the cap for the tyre valve,
extract the pipe C fig. 199 with the
quick coupling and connect it directly
to the valve of the tyre to be inflated.
❒Insert the plug in the nearest 12
V power socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.❒Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter.
NOTE If the tyre has to be deflated,
press the dedicated button B
illustrated in fig. 200. For a more
accurate reading, it is advisable to
check the pressure reading on
the pressure gauge with the
compressor off and without moving
the centre selector from the
pressure renewal position.BOTTLE
REPLACEMENT
PROCEDURE
To replace the bottle, proceed as
follows:
❒press button A fig. 201 to release the
part;
❒fit the new bottle and press until it is
automatically engaged.
199F1A0185
200F1A0186
201F1A0187
206
IN AN EMERGENCY