engine FIAT DUCATO 244 2005 3.G User Guide

35GETTING TO KNOW YOUR VEHICLE
WARNING LIGHTS
The warning lights come on in the
following circumstances:
BATTERY NOT
RECHARGING
PROPERLY (red)
When there is a fault in the current
generating system. The light comes on
when you turn the ignition key to
MARand should go out as soon as
the engine starts.
A delay in the light going out is ac-
ceptable only when the engine is idling.
Contact a Fiat Dealershipas soon
as possible to prevent draining the bat-
tery.
w
IMPORTANTYou should contact
a Fiat Dealershipas soon as prob-
lems arise without waiting for the next
service deadline.
At next startings, wrench 1-fig. 43
will come on with fixed light for 5 sec-
onds and the display will show again
time and km or mi.
At zero km (or zero miles)
Turning the ignition key to MARin-
dicator 1-fig. 41will flash for 5 sec-
onds with the number of kilometres
or miles (0 km or 0 mi) 2-fig. 45left
before the next service operation.
After these 5 seconds, the odome-
ter will return to normal operation
and display 2 will show either the to-
tal or partial kilometres or total or
partial miles.At next startings, both wrench 1-
fig. 45and km (or miles) 2-fig. 45will
flash for five seconds, then the display
will show again time and km or miles,
where provided.
This situation will subsist until service
frequency is reset by entering code
“CFG 1” or “CFG 2” or “CFG 3”.
fig. 45
F0D0222m

36GETTING TO KNOW YOUR VEHICLE
LOW ENGINE OIL
PRESSURE (red)
When the engine oil pres-
sure falls below the normal level. The
light comes on when you turn the ig-
nition key to MARand should go out
as soon as the engine starts.
A delay in the light going out is ac-
ceptable when the engine is idling. If
the engine has been taxed heavily, the
light may flash when idling. It should,
however, go out when you acceler-
ate slightly.vASR (ANTISLIP
REGULATION
SYSTEM) (amber)
Turning the ignition key to MAR,
the warning light turns on, but it
should go off after few seconds.
The warning light flashes when the
system cuts in, to alert the driver that
the system is adapting to the road sur-
face grip conditions.
When the system is turned off with
the specific button, the warning light
comes on without flashing.
When the system is on and an ASR
fault is detected, the warning light
comes on without flashing. Check that
the information is correct by pressing
the button once (in this way, if the
system is working and the ASR is re-
stored, the warning light will go off,
but if there is a system failure, the ASR
will not be restored and the warning
light will stay on).
In this case contact a Fiat Dealer-
shipas soon as possible.PASSENGER SIDE
AIRBAG
DEACTIVATED
(amber)
When the passenger airbag has been
deactivated by means of the respec-
tive key switch.
FV
If the warning light comes
on when the vehicle is run-
ning, stop the engine and contact a
Fiat Dealership.
WARNING
Warning light Findicates
also warning light ¬fail-
ure. This is indicated by intermit-
tent flashing, over 4 seconds, of
warning light F. In this event,
warning light ¬could be not up to
indicate restraint system failures, if
any. Stop the car and contact Fiat
Dealership to have the system
checked.
WARNING

37GETTING TO KNOW YOUR VEHICLE
EOBD ENGINE
FAILURE CONTROL
SYSTEM
(petrol versions only) (amber)
In normal conditions, the warning
light will come on when the ignition
key is turned to MARand should go
out as soon as the engine is started.
The initial lighting up shows that the
warning light is working properly.
If the warning light either stays on or
comes on while travelling:
1. Fixed light- warning of a fuel
feed/ignition system failure which may
increase emissions in exhaust or cause
possible drops in performance, poor
handling and high consumption.
In such conditions, you can contin-
ue driving but you should not tax the
engine and you should moderate the
speed. Prolonged use with the warn-
ing light on can cause damage. Contact
a Fiat Dealershipas soon as possi-
ble. The warning light will go out when
the failure disappears. In any case, the
system will store the error.
2. Flashing- warning that the cata-
lyst can be damaged (see “EOBD sys-
tem” in this chapter).
If the warning light starts flashing, re-
lease the accelerator pedal and slow
the engine until the warning light stops
flashing. Continue driving at moderate
speed, preventing the warning light
from coming on again. Contact a Fi-
at Dealership as soon as possible.INJECTION SYSTEM
FAILURE
(diesel versions) (red)
When there is a fault in the injection
system.
The warning light should come on
when the ignition key is turned to
MARand go out after a few seconds.
The warning light will stay on or come
on when travelling to indicate imperfect
operation of the injection system with
possible loss of performance, poor han-
dling and higher consumption.
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a Fiat Dealer-
shipas soon as possible.
Prolonged use of the vehicle with the
warning light on can cause damage to
the engine, especially in the event of
misfiring. The vehicle can only be dri-
ven for a short period of time at low
speeds.
Occasional and brief lighting of the
warning light is meaningless.
UU
Contact a Fiat Dealer-
ship as soon as possible if
the
Uwarning light ei-
ther does not come on when the
key is turned to MAR or comes
on, with fixed light or flashing
light, when travelling. Warning
light
Uoperation can be checked
by means of special equipment by
traffic agents. Always comply
with the road traffic regulations
in force in the Country where you
are travelling.

38GETTING TO KNOW YOUR VEHICLE
ENGINE COOLANT
LEVEL (red)
(where provided)
When the engine coolant in the radi-
ator drops under the minimum level.
n
AUTOMATIC
GEARBOX OIL TOO
HOT (red)
Turning the ignition key to MARthe
warning light shall come on and go off
after about 4 seconds. If the warning
light stays on or comes on when trav-
elling, it indicates that there is a failure
in the gearbox (flashing light) or that
the gearbox oil is too hot (fixed light).
– Fixed light= automatic gearbox
oil max. temperature.
Warning light coming on with fixed
light when travelling indicates that
gearbox oil temperature has reached
the max. set limit; in this case stop the
vehicle, set the gear selector to “N”
or “P” with engine idling, (in this case
engine cooling fans are on), until the
warning light goes off. You can then
continue driving but you should not
tax the engine.
If the warning light comes on again,
stop the vehicle with engine idling and
wait until the warning light goes off.If the warning light comes on again
after less than 15 minutes, stop the ve-
hicle, do not switch off the engine but
wait for proper cooling of the engine
/ gearbox unit (both engine cooling
fans off).
– Flashing light= automatic gear-
box failure.
Warning light flashing at starting or
when travelling indicates a fault in the
automatic gearbox.
Engaging the 3rd gear, the automat-
ic control system starts an “emer-
gency programme”.
Switching the engine off and then on
again, the self-test system could ex-
clude the fault and therefore turn off
the warning light.
Failure is however stored and the au-
tomatic gearbox shall be checked at
a Fiat Dealership.ENGINE COOLANT
TOO HOT (red)
When the engine coolant
temperature exceeds the maximum
set level.
u
t

40GETTING TO KNOW YOUR VEHICLE
WATER IN DIESEL
FUEL (amber)
(diesel versions)
When there is water in the diesel fil-
ter. The light should come on when
the ignition key is turned to MAR and
go out after a few seconds.ABS (WHEEL
ANTILOCKING
SYSTEM)
FAILURE (amber)
The warning light comes on when
there is a failure in the ABS system. In
this case, the normal braking system
continues to work although without
the ABS assistance but you should
have the vehicle seen to at a Fiat
Dealershipas soon as possible.
The warning light should come on
when the ignition key is turned to
MARand should go out after ap-
proximately 2 seconds.
c
The presence of water in
diesel fuel can cause se-
vere damage to the en-
gine fuel feed system. Conse-
quently, you should go to a Fiat
Dealership as soon as the
c
warning light comes on to have
the system relieved. Warning
light coming on immediately af-
ter refuelling probably indicates
the presence of water in the tank:
turn the engine off and contact a
Fiat Dealership.
>
FIAT CODE
(amber)
The warning light comes on in three
cases (when the ignition key is at
MAR):
1.One flash - the key code has been
recognised. The engine can be start-
ed.
2.Fixed light - the key code has not
been recognised. Follow the emer-
gency procedure to start the engine
(see “In an emergency”).
3. Flashing - the vehicle is not pro-
tected by the device. The engine can
however be started.
Y
Vehicles with ABS are fitted
with electronic brakeforce
distributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING

41GETTING TO KNOW YOUR VEHICLE
CRUISE CONTROL
(green)
When the cruise control is
on (ON button pressed).
GLOW PLUGS
(amber)
(diesel versions)
When the ignition key is turned to
MAR. The light will go out when the
glow plugs reach the prescribed tem-
perature.
DIRECTION
INDICATORS
(flashing) (green)
When the direction indicator stalk is
operated.OUTSIDE LIGHTS
(green)
When the side/taillights and
dipped beam headlights are switched on.
MAIN BEAM
HEADLIGHTS (blue)
When the main beam
headlights are switched on.
m
y
3
1
REAR FOG LIGHTS
(amber)
When the rear fog lights
are switched on.
4ÜWarning light >alone,
with the engine running,
normally indicates a fault in the
ABS system only. In this case, the
braking system is still efficient,
though without the anti-locking de-
vice. Under these conditions, per-
formance of the EBD system may
be reduced. In this case too, you are
advised to go immediately to the
nearest Fiat Dealership, driving in
such a way to avoid sharp braking
to have the system checked over.
WARNING

59GETTING TO KNOW YOUR VEHICLE
SELF-STANDING SUPPLEMENTARY
HEATER (where provided)
The vehicle can be equipped, upon re-
quest, with two different self-standing
heaters:one is totally automatic
whereas the other is programmable.
AUTOMATIC VERSION
The supplementary heater is totally in-
dependent from the engine.
This heater is switched on automat-
ically (if required) when turning the ig-
nition key to MAR. LOOKING AFTER THE
SYSTEM
During the winter, the climate con-
trol system must be turned on at least
once a month for about ten minutes.
Before summer, have the system
checked at a Fiat Dealership.PROGRAMMABLE VERSION
The supplementary heater is totally
independent from the engine and can
be used to:
– heat the passenger compartment
when the engine is off;
– defrost the windows;
– heat the engine coolant and con-
sequently the engine before starting.
The system consists of:
– a diesel burner to heat coolant with
exhaust fume muffler;
– a metering pump connected to the
vehicle fuel pipes to feed the burner;
– a heat exchanger connected to the
engine cooling system pipes; The system is filled with
R134a refrigerant which
will not pollute the envi-
ronment in the event of leakage.
Under no circumstances should
R12 fluid be used as it is incom-
patible with the system compo-
nents and contains CFC.
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation
devices even for short periods of
time.
WARNING

60GETTING TO KNOW YOUR VEHICLE
– a control unit connected to the
heater/ventilation unit for automatic
operation;
– an electronic control unit to check
and adjusted the integrated heater
burner;
– a digital timer A-fig. 85to start the
heater manually or to program staring
time.In cold weather, the supplementary
heater automatically warms and cir-
culates constant temperature fluid in
the engine cooling system for the time
required to ensure optimal engine ig-
nition and cab temperature conditions.
The heater can be started automat-
ically (programmed by means of the
digital timer) or manually by pressing
the “heat now” button on the timer.
When the heater is turned on (au-
tomatically or manually), the electronic
control unit operates the fluid circu-
lation pump and safely ignites the burn-
er.The electronic control unit also con-
trols the circulation pump delivery in
order to reduce initial heating time.
When the fluid reaches a temperature
of 30°C, the control unit operates the
passenger compartment ventilation
fan.
When the fluid temperature reaches
72°C, the electronic control unit re-
duces the burner power and stops op-
eration when it reaches 76.5°C. The
timer, circulation pump and heater fan
are kept running. When the fluid tem-
perature drops under 71°C the con-
trol unit automatically turns the burn-
er back on.
fig. 85
F0D0165m

64GETTING TO KNOW YOUR VEHICLE
– Always remember to turn the
heater off when refuelling or standing
in service stations to avoid fires and
explosions.
– Do not park the vehicle over in-
flammable material such as paper, dry
grass or leaves: fire risk!
– The temperature near the heater
must never exceed 120°C (e.g. during
painting operations in a workshop
oven). Higher temperatures could
damage the electronic control unit
components.
– When the engine is off, the heater
runs off the battery: it is consequently
important to run the engine for a cer-
tain period of time in order to restore
the battery charge.– Follow the prescriptions in “Vehi-
cle maintenance” section at paragraph
“Engine coolant level” to check the
coolant level. The coolant in the cir-
cuit must contain at least 10% an-
tifreeze fluid.
– Maintenance and repairs must al-
ways be carried out by a Fiat Deal-
ershipand only genuine spare parts
must be used.
MAINTENANCE
Have the heater checked at a Fiat
Dealership periodically (always be-
fore winter). This will ensure safe and
cheap running and long appliance life.
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation
devices even for short periods of
time.
WARNING

70GETTING TO KNOW YOUR VEHICLE
To increase the memorised
speed
The speed memorised can be in-
creased in two ways:
1 -pressing the accelerator and then
memorising the new speed reached
(pressing button + for more than
three seconds);
2 -pressing briefly button +: each
pressing will correspond to a slight in-
crease in speed (about 2.5 km/h) while
pressing continuously will correspond
to a continuous speed increase. Re-
leasing the button the new speed will
be memorised automatically.
To reduce the memorised
speed
The speed memorised can be re-
duced in two ways:
1 -disengaging the device (for in-
stance pressing the brake pedal) and
then memorising the new speed
(pressing button +for more than
three seconds);
2 -pressing button –until reaching
the new speed which will be memo-
rised automatically.To set to zero the memorised
speed
The memorised speed is automati-
cally reset:
– turning the engine off;
– pressing buttonOFF.Do not engage the device in town or
in busy flowing traffic conditions.
When travelling with the
cruise control on, do not
move the gearshift lever to neutral
and to not move the automatic
gearbox selector to N. We suggest
to engage the cruise control only
when the traffic and road condi-
tions allow doing it in complete
safety and so: straight and dry
roads, freeways or motorways,
smooth flowing traffic and even as-
phalt.
WARNING
The cruise control can be en-
gaged only with speeds high-
er than 40 km/h. The device may on-
ly be engaged in 4
thor 5thgear, de-
pending on the speed of the vehicle.
On vehicles with electronic automat-
ic gearbox it can only be engaged
with selector to D, in automatic mode
without then moving the selector
manually, or with 3
rdor 4thgear in se-
quential operation. Travelling down-
hill with the device engaged, the ve-
hicle speed may increase more than
the memorised one, due to the
change in the engine load.
WARNING