engine FIAT DUCATO 244 2005 3.G Owner's Manual

72GETTING TO KNOW YOUR VEHICLE
fig. 104
F0D00164m
fig. 105
F0D105m
All direction indicators will flash and
the instrument panel warning lights r
and ycome on when the button is
pressed regardless of the ignition key
position.FUEL CUT-OFF SWITCH
This a safety cut-off switch located in
the engine compartment on the dash-
board bulkhead fig. 105which comes
into operation in the case of an acci-
dent to block the supply of fuel there-
by stopping the engine.
D- Rear fog lights on/off.
E- ASR system (Antislip Regulation)
on/off.LEFT-HAND BUTTON
PANEL
Button panel in fig. 104is used on
Minibus, Ambulance and 4WD ver-
sions for adding special optional equip-
ment.
The use of hazard lights is
governed by the Highway
Code of the country you are in.
Keep to the rules.
WARNING
If, after an accident, you
can smell petrol or see that
the fuel feed system is leaking, to
avoid the risk of fire, do not reset
the switch.
WARNING

75GETTING TO KNOW YOUR VEHICLE
When tilted, the box cover becomes
a writing/reading desk with a clip to
hold sheets/papers, similar to that
shown in fig. 112.
Refrigerator version (food box)
In the refrigerator version, the box
has an internal space of about 12 litres
capacity that can contain 2 one and a
half litre bottles. In this version the
box is insulated and it is fitted with an
electric device to warm up or cool the
box interior as required.
This box can be used as food con-
tainer. Food shall be suitably packed
to avoid direct contact with the inner
walls of the box.
When used for cooling, a tempera-
ture difference of approx. 18 °C can
be achieved between the temperature
inside the box and that of the passen-
ger compartment after a certain time
of operation (with insulated cover and
plug closed). The lowest possible tem-
perature that can be reached in any
case is not lower than 8 -10 °C.To prevent the risk of running the bat-
tery down, the system is connected via
the ignition key; as a result the box will
only work when the engine is running.
You should remove perishables from
the box if you leave the vehicle parked
for longer than two hours.
For proper operation it is necessary
that ventilation grids (outside the box
and on one of the inside walls) should
not be clogged.
Turn the switch to:
1= to warm (red led on);
2= to cool (green led on).
fig. 113
F0D0249m
OBJECT HOLDER/
FOOD BOX
A special (optional) box can be found
in the cab between the driver’s seat
and the passenger’s single seat, avail-
able in two models: object box or
food box fig. 113.
Object holder version
In the object holder version, the box
has an internal space of about 12 litres
capacity suitable to contain a medium
size portable PC. On the outside it has
a document holder pocket, a bottle
holder (for one and a half litre plastic
bottles) and a can or glass holder slot.

76GETTING TO KNOW YOUR VEHICLE
IMPORTANTWith the engine off
and the ignition key at MAR, pro-
longed use (e.g.: for more than an
hour) of accessories with high current
intake could deploy the battery, even
preventing the engine from starting. CURRENT SOCKET
The vehicle is fitted with current
socket A-fig. 114on the dashboard
(beside the central oddment tray) and
current socket B(only on vans) on
rear door right post.
Panorama versions have the current
socket located near the door post op-
posite to the side sliding door (C-
fig. 115).
Current sockets are both powered
when the ignition key is at MAR.
fig. 116
F0D0248m
Do not use the sockets
for accessories with pow-
er over the max. specified
one.
fig. 114
F0D0036m
Correct functioning is only ensured
if the accessories are fitted with a ho-
mologated plug, as installed on all Lin-
eaccessori Fiat components.
SPECIAL VEHICLE SETUP
SOCKET
Under the foot board there is a spe-
cial connector (fig. 116) that can be
used by those companies that modify
vehicles to connect an additional bat-
tery for specific equipment such as am-
bulances, mobile offices, etc. Do not use current sockets for ac-
cessories with power over 180 W
(max. intake 15 A).
fig. 115
F0D0280m

85GETTING TO KNOW YOUR VEHICLE
Be very cautious operating
the engine compartment
when the engine is hot - danger of
burns! Wait until the engine cools.
WARNING
Scarves, ties and other
loose articles of clothing
could easily get caught up in mov-
ing parts. This can be extremely
dangerous for the wearer.
WARNINGCLOSING
Proceed as follows:
1)hold the bonnet up with one hand
and, with the other, remove rodfig.
135from recess Dreplace it in its clip
C;
2)lower the bonnet at approx. 20
cm from the engine compartment and
then let it drop, ensuring that it is ful-
ly closed and not just held in position
by the safety catch. If the bonnet does
not close properly do not push it
down but open it again and repeat the
above procedure.
For safety reasons the bon-
net shall always be perfect-
ly closed when travelling. Always
check for proper bonnet locking. If
the bonnet is left inadvertently open,
stop the car immediately and close
the bonnet.
WARNING
fig. 135
F0D0181m

89GETTING TO KNOW YOUR VEHICLE
Warning light >alone,
with the engine running,
normally indicates a fault in the
ABS system only. In this case, the
braking system is still efficient,
though without the anti-locking de-
vice. Under these conditions, per-
formance of the EBD system may
be reduced. In this case too, you are
advised to go immediately to the
nearest Fiat Dealership, driving in
such a way to avoid sharp braking
to have the system checked over.
WARNING
If the xbrake fluid low
warning light comes on,
stop the vehicle immediately and
contact the nearest Fiat Dealership.
Fluid leaks from the hydraulic sys-
tem, in fact, can compromise brake
system operation, both traditional
systems and systems with ABS.
WARNING
Braking while cornering always re-
quires extreme care even when using
ABS.
The most important advice to follow
is this:
If you follow these tips you will be
able to brake better in any situation.
IMPORTANTVehicles fitted with
ABS shall only be fitted with wheel rims,
tyres and brake pads of the make and
model approved by the vehicle manu-
facturer.The system is completed with an elec-
tronic brakeforce distributor called
EBD which improves braking system
performance by means of the ABSsys-
tem control unit and sensors.
When the ABS cuts in, and
you feel the brake pedal
pulsating, do not remove your foot,
but keep it pressed. In doing so you
will stop in the shortest amount of
space possible under the current
road conditions.
WARNING
The vehicle is fitted with an
electronic brakeforce dis-
tributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING

92GETTING TO KNOW YOUR VEHICLE
SIDE BAGS fig. 142
The purpose of the side bag is to
protect the front seat passenger’s
chest in the event of a side impact of
medium to high degree.
The device consists of a bag housed
in the front seat backs which imme-
diately inflates. This solution ensures
that the bag is in an optimal position
regardless of the seat position.
In the event of a side impact, the con-
trol unit processes the signals from a
deceleration sensor and fires the side
bag.
The bag inflates instantly and acts as
a soft protective barrier between the
front seat passenger’s chest and vehi-
cle door. The bag deflates immediate-
ly afterwards.
fig. 142
F0D0042m
fig. 140
F0D0163m
Manual deactivation
Should it be absolutely necessary to
carry a child on the front seat, the pas-
senger’s airbag can be deactivated.
Deactivation/reactivation takes place
with ignition key at STOPand oper-
ating it in the special key switch on the
left side of the tachograph.
IMPORTANTOperate the switch
only when the engine is not running
and the ignition key is removed.The key-operated switch (A-
fig. 140) has two positions:
– front passenger’s airbag on (posi-
tion ON
P): instrument panel warn-
ing light off F; it is absolutely pro-
hibited to carry a child on the front
seat.
– front passenger’s airbag off (posi-
tion OFF F): instrument panel
warning light on F; it is possible to
carry a child protected by special re-
straint system on the front seat.
The instrument panel warning light
F(B-fig. 141) stays on permanent-
ly until the passenger’s airbag is reac-
tivated.
Deactivation of the front passenger’s
airbag does not inhibit operation of
the side airbag.
fig. 141
F0D0227m

95GETTING TO KNOW YOUR VEHICLE
The correct operation of
front and side airbags and
pretensioners is only ensured if the
vehicle is not overloaded.
WARNINGEOBD SYSTEM
(petrol versions only)
The EOBD (European On Board Di-
agnosis) system fitted on the vehicle
complies with Directive 98/69/CE
(EURO 3).
This system continuously monitors
the engine emission system compo-
nents. Furthermore, the system warns
the driver of deterioration concerning
the emission system components by
means of the Uwarning light on the
instrument panel.
The objective is to:
– monitor system efficiency;
– warn when failures can increase
emissions over the threshold estab-
lished by the European regulations;
– warn of the need to replace dete-
riorated components.
Remember that with the
key engaged and in the
MAR position, even with the en-
gine not running, the airbags may
be triggered on a stationary vehi-
cle if it is bumped by another mov-
ing vehicle. Therefore, never seat
children on the front seat even
when the vehicle is stationary. On
the other hand, remember that
with the vehicle stationary, with-
out the key engaged and turned,
the airbags are not triggered in the
event of an impact; in these cases,
failure to come into action of the
airbags cannot be considered as a
sign that the system is not working
properly.
WARNING
On vehicles equipped with
side bags, do not cover the
backrest of the front seats with
trims or covers.
WARNING
The airbag does not substi-
tute the seat belts, but on-
ly increases their effectiveness.
Moreover, since the front airbags
do not come into operation in the
event of front impact at low speed,
side collisions, bumps from behind
or overturning, in these circum-
stances the occupants would only
be protected by the seat belts which
must therefore always be fastened.
WARNING
Do not wash the seat back
in vehicles with side bags
with pressurised steam or water in
automatic seat washing station.
WARNING

96GETTING TO KNOW YOUR VEHICLE
The action of the ASR is particularly
helpful in the following circumstances:
– slipping of the inner wheel due to
the effect of dynamic load changes or
excessive acceleration.
– too much power transmitted to
the wheels also in relation to the con-
ditions of the road surface.
– acceleration on slippery, snowy or
frozen surfaces.
– in the case of loss of grip on a wet
surface (aquaplaning). Furthermore, the system is equipped
with a connector for interfacing with
specific tools used to read the error
codes stored in the control unit mem-
ory along with a set of diagnostic and
engine specific parameters.ASR SYSTEM
(Antislip Regulation)
The ASR system controls the vehicle
drive and cuts in automatically every
time one or both driving wheels slip.
In slipping conditions, two different
control systems are activated:
– if the slipping involves both the dri-
ving wheels, the ASR function inter-
venes reducing the power transmitted
by the engine;
– if slipping involves only one driving
wheel, the ASR system cuts in auto-
matically braking the wheel that is slip-
ping.
IMPORTANTAfter eliminating the
problem, your Fiat Dealershipwill
run a bench test to fully check the sys-
tem. In some cases, a long road test
may be required.Contact a Fiat Dealer-
ship as soon as possible if
the Uwarning light ei-
ther does not come on when the
key is turned to MAR or comes
on, with fixed or flashing light,
when travelling. Warning light U
operation can be checked by
means of special equipment by
traffic agents. Always comply
with the road traffic regulations
in force in the Country where you
are travelling.
The performance of the
system, in terms of active
safety should not induce the driver
to take pointless and unnecessary
risks. The style of driving must in
any case always be adapted to the
conditions of the road surface, vis-
ibility and traffic. Road safety is al-
ways the driver’s responsibility.
WARNING

97GETTING TO KNOW YOUR VEHICLE
SWITCHING THE ASR
SYSTEM ON AND OFF
The ASR function switches on auto-
matically each time the engine is
started.
When travelling the device can be
switched off and on again pressing
switch A-fig. 143 on the centre con-
sole.
Function deactivation is indicated by
the instrument panel warning light A-
fig. 144coming on. If the ASR func-
tion is turned off when travelling, it
will be restored at the following start-
up.For correct operation of the ASR
system the tyres must absolutely be of
the same brand and type on all
wheels, in perfect conditions and,
above all, of the specified type, brand
and size.
IMPORTANTWhen travelling on
snowy road with snow chains, it may
be helpful to turn the ASR device off:
in fact, in these conditions, slipping of
the driving wheels when moving off
makes it possible to obtain better
drive.
fig. 143
F0D0206m
ASR system failure indication
In the event of malfunctioning, the
ASR system is automatically discon-
nected and the warning light Von
the instrument panel comes on with
fixed light.
Press once button A-fig. 143to
check that the signalled information is
correct:
– button pressed, the warning light
goes off, no ASR system faults are de-
tected;
– button pressed, the warning light
stays on, ASR system fault detected.
In this case the vehicle will go o as a
vehicle not equipped with this system.
Anyway, you are recommended to go
to a Fiat Dealershipas soon as pos-
sible.
fig. 144
F0D0251m

102GETTING TO KNOW YOUR VEHICLE
DIESEL ENGINES
The vehicle must only
be filled with diesel fuel
for motor vehicles, in
compliance with European Spec-
ification EN590. The use of other
products or mixtures may ir-
reparably damage the engine
with invalidation of the warran-
ty due to the damage caused. In
the event of accidentally filling
with another type of fuel, do not
start the engine and empty the
tank. If the engine has been run
even for only a very short time,
in addition to the tank, it is also
necessary to drain out the whole
fuel circuit.AT THE FILLING
STATION
PETROL ENGINES
Use unleaded petrol only.
However, to avoid mistakes, the fu-
el filler is too small for the leaded
petrol pump.
Octane rating (R.O.N.) must not be
lower than 95.
fig. 151
F0D0193m
Never put even the tini-
est amount of leaded
petrol in the fuel tank of
your Ducato even in an emer-
gency. You would damage the
catalytic converter beyond re-
pair.
An inefficient catalytic
converter will allow
harmful exhaust fumes to
be emitted and thus contribute
to air pollution.