Engine FIAT DUCATO 244 2005 3.G Owners Manual

1
WELCOME ABOARD
Thank you for selecting Fiat and congratulations on choosing a Ducato. A light commercial vehicle designed to
ensure large load capacity with first class safety and reliability, able to offer great driving comfort and be a real friend
to the environment. The functionality of its every detail, its versatility, engine performance, wealth of equipment
and options, safety systems and totally recyclable components contribute to making Ducato the only light com-
mercial vehicle of its kind.
You will see this for yourself when you sit in your Ducato and take to the road.
And you will realise it later when you discover that thanks to its terrific qualities you have everything you need
to hand, even when you are driving under the worst conditions.
Before you set off, however, you should read this booklet carefully. It is an indispensable guide to all your Duca-
to’s features and will give you first-class advice for high quality driving. Above all, it will be able to provide you
with valuable tips for your own safety, the vehicle’s well-being and about how to protect the environment.
The enclosed Warranty Booklet lists the Services that Fiat offers its Customers:
• the Warranty Certificate with terms and conditions for maintaining its validity
• the range of additional services available to Fiat Customers.
Enjoy your read, happy driving and let your work become a real pleasure.
In this Owner Handbook you will find all the versions and contents (optional included)
of Fiat Ducato. Take into account only the information regarding the equipment
and version you have purchased.

2
MUST BE READ!
REFUELLING
Petrol engines:only refuel with unleaded petrol with octane rating (RON) no less than 95.
Diesel engines:only refuel with diesel fuel conforming to the European specification EN590.
STARTING THE ENGINE
Make sure the handbrake is pulled up; put the gear lever to neutral; press the clutch pedal down to the floor
without touching the accelerator; then:
automatic gearbox:for operation and use, strictly follow instructions and warnings contained at paragraph
“Automatic gearbox” in section “Getting the best out of your vehicle”.
petrol engines:turn the ignition key to AVV and release it as soon as the engine starts.
diesel engines:turn the ignition key to MARand wait for the instrument panel warning light mand Y
to go out; then turn the ignition key to AVV and release it as soon as the engine starts.
PARKING OVER INFLAMMABLE MATERIAL
When functioning normally, the catalytic converter reaches high temperatures. For this reason do not park
the vehicle over inflammable material, grass, dry leaves, pine needles, etc.: fire hazard.
K


7GETTING TO KNOW YOUR VEHICLE
SYMBOLS
Special coloured labels have been at-
tached near or actually on some of
the components of your Ducato.
These labels bear symbols that remind
you of the precautions to be taken as
regards that particular component.KEYS fig. 3
The following keys are provided with
the vehicle:
– two keys Awith metal insert and
power-assisted opening if the vehicle
is not equipped with remote control;
– key Aand key Bif the vehicle is fit-
ted with a door lock remote control.
– Key Ais the key that is used nor-
mally. It will:
– start the engine;
– lock/unlock the front doors;
– lock/unlock the side sliding doors;
– lock/unlock the rear doors;
– lock/unlock the fuel filler cap.
fig. 3
F0D0128m
THE FIAT CODE
SYSTEM
To further protect your vehicle from
theft, it has been fitted with an engine
immobiliser system (Fiat CODE)
which is automatically activated when
the ignition key is removed.
An electronic device, in fact, is fitted
in each ignition key grip. The device
modulates a signal when the engine is
started through a special aerial built
into the ignition switch. The modulate
signal, which changes each time the
engine is started, is the password by
means of which the control unit
recognises the key and enables to
start the engine.

The CODE card fig. 4is also sup-
plied with the keys and it bears the fol-
lowing:
A- the electronic code to be used
for emergency starting (see “Emer-
gency start-up” in the “In an emer-
gency” section);
B- the mechanical key code to be
given to the Fiat Dealershipwhen
ordering duplicate keys.
Keep the CODE card in a safe place.
You should always have the elec-
tronic code number written on the
CODE card with you at all times in
case you need to perform an emer-
gency start-up. OPERATION
Each time the ignition key is turned
to STOP, or PARK, the protection
system will automatically immobilise
the engine.
When the key is turned to MARto
start the engine:
1)If the code is recognised the Y
fig. 5warning light on the instrument
panel will flash briefly: this means that
the protection system has recognised
the key code and disabled the engine
immobiliser. Turn the key to AVV, to
start.
2)If the Ywarning light stays on,
the code was not recognised. In this
case, turn the key to STOPand then
back to MAR. If the engine remains
immobilised, try with the other keys
provided.
fig. 5
F0D0191m
All the keys and the
CODE card must be
handed over to the new
owner when selling the vehicle.
8GETTING TO KNOW YOUR VEHICLE
The key B, with a built-in remote
control, has the same functions as key
Ain vehicles with door lock/unlock
remote control.
IMPORTANTIn order to ensure
perfect efficiency of the electronic de-
vices contained inside the keys, they
should never be exposed to direct
sunlight.
U.K. Vehicles only
At the behest of the motor Insurance
Companies the CODE card for emer-
gency starting and remplacement of
keys is not provided. If you need as-
sistance please contact your nearest
Fiat Dealershipor telephone Free
Phone 0800 717000.
fig. 4
F0D0001m

9GETTING TO KNOW YOUR VEHICLE
DUPLICATE KEYS
When additional keys are required,
go to your Fiat Dealership, taking all
the keys in your possession and the
CODE card with you. The Fiat Deal-
ershipwill store the old and new keys
(up to eight) in the system. The Fiat
Dealershipmay ask you to demon-
strate that you own the vehicle.
The codes of any keys that are not
available when the new storage pro-
cedure is carried out will be deleted
from the memory to prevent any lost
or stolen keys being used to start the
engine.
All the keys and the CODE card
must be handed over to the new own-
er when selling the vehicle.DOOR LOCK
REMOTE CONTROL
The radio-frequency remote control
is built into the ignition key.
The key fig. 6includes the following:
– a metal insert Athat can be en-
closed in the key grip
– a button Efor power-assisted
opening of the metal insert
– a button Cfor remote door un-
locking and electronic alarm deactiva-
tion (where provided) at the same
time, and timed switching on of the in-
ternal ceiling lights;
– a button Dfor remote door lock-
ing and electronic alarm activation
(where provided) at the same time,
and switching off of the internal ceiling
lights;
– led Bindicating control sending to
electronic alarm system receiver. If you are still unable to start the en-
gine, perform the emergency start-up
procedure (see “In an emergency”)
and call your Fiat Dealership.
When the vehicle is travelling and the
key is at MAR:
1)If the Ywarning light comes on
while the vehicle is moving, this means
that the system is running a self-test
(e.g. due to a voltage drop).
2)If the Ywarning light flashes, the
vehicle is not protected by the engine
immobiliser. Contact a Fiat Dealer-
shipimmediately and get them to
store the codes of all the keys in the
memory.
IMPORTANTThe electronic com-
ponents inside the key may be dam-
aged if the key is subjected to sharp
knocks.
IMPORTANTEach key provided
with the vehicle has its own code, dif-
ferent from all the others, which must
be stored in the memory of the sys-
tem control unit.

28GETTING TO KNOW YOUR VEHICLE
IGNITION SWITCH
The key can be turned to four dif-
ferent positions fig. 26.
STOP:engine off, key can be re-
moved, steering column locked.
MAR:drive position. All electrical
devices can be used.
AVV:to start the engine.
PARK:engine off, parking lights on,
key can be removed, steering column
locked. To turn the key to PARK,
press button A.STEERING COLUMN LOCK
To engage the lock: remove the ig-
nition key at STOPor PARK, and
turn the steering wheel until it locks.
To release the lock: rock the steer-
ing wheel slightly as you turn the igni-
tion key to MAR.
fig. 26
F0D0052m
If the ignition switch has
been tampered with (e.g.
someone has tried to steal your ve-
hicle), get a Fiat Dealership to make
sure it is still functioning properly
before you start driving again.
WARNING
When you get out of the
vehicle, always remove the
ignition key. This will prevent any-
one from accidentally working the
controls. Remember to apply the
handbrake and, if the vehicle is
faced up on a steep slope engage
the first gear. If it is facing down,
engage the reverse gear. Never
leave children in the vehicle by
themselves.
WARNING
Never remove the ignition
key while the vehicle is
moving. The steering wheel will au-
tomatically lock as soon as you try
to turn it. This also applies when
the vehicle is being towed.
WARNING
It is absolutely forbidden to
carry out whatever after-
market operation involving steering
system or steering column modifi-
cations (e.g.: installation of anti-
theft Device) that could badly af-
fect performance and safety, cause
the lapse of warranty and also re-
sult in non-compliance of the car
with homologation requirements.
WARNING

29GETTING TO KNOW YOUR VEHICLE
INSTRUMENT PANEL
A- Engine coolant temperature
gauge
B- Speedometer
C- Rev counter
D- Fuel level gauge
E- Odometer setting and scheduled
servicing
F- Odometer
G- Clock setting.
fig. 27 Left-hand drive versionF0D0147m
fig. 28 Right-hand drive versionF0D0148m

30GETTING TO KNOW YOUR VEHICLE
INSTRUMENTS
ENGINE COOLANT
TEMPERATURE
GAUGE fig. 29
Under normal conditions, the needle
should hover around the middle of the
scale.
If it approaches the red section, it
means that the engine is being over-
taxed and you should reduce your de-
mand on it.
Also travelling too slowly when the
outside temperature is very hot can
cause the needle to approach the red
sector. In this case, it is better to stop
and turn the engine off. After a few
moments you can start the engine
again and accelerate slightly.SPEEDOMETER
fig. 30- left-hand drive versions
fig. 31- right-hand drive versions.
REV COUNTER fig. 32
IMPORTANT The electronic sys-
tem progressively blocks fuel flow to
prevent engine from overrevving. This
will lead to a progressive loss of en-
gine power. If the situation persists
even after the measures
you have taken, turn off
the engine and have the vehicle
seen at a Fiat Dealership.
fig. 29
F0D0150m
fig. 30
F0D0149m
fig. 31
F0D0153m
fig. 32
F0D0151m

32GETTING TO KNOW YOUR VEHICLE
fig. 39
F0D0217m
ENGINE OIL LEVEL GAUGE
(where provided)
The gauge graphically displays the en-
gine oil level between the MINand
MAXreference points.
To perform measurement ensure
the vehicle is on a flat ground, then
proceed as follows:
1)when the engine is not running,
turn the ignition key to MAR;
2)the word “OIL” will be displayed
for 5 seconds together with six dashes
and five or six boxes showing the cor-
rect engine oil level;
Fig. 38- Correct oil level.
Fig. 39- Minimum oil level.
Should oil level be at minimum, re-
store oil level to the correct level as
soon as possible. Anyhow, before top-
ping up, first use the special dipstick
to check the level.
3)If the words “OIL HIGH”fig. 40
are displayed, this means that oil level
is excessive (over maximum level) and
it is therefore necessary to reduce its
level in the sump. DIGITAL CLOCK fig. 37
Clock can always be adjusted (also
with engine off and key removed).
Setting time
The clock will advance by one unit
each time the button G-fig. 37is
pressed. Press the button and hold it
down for a few seconds to rapidly ad-
vance the time automatically.
When the clock draws near to the
correct time, release the button and
complete the regulation manually.
fig. 37
F0D0154m
fig. 38
F0D0254m
fig. 40
F0D0215m

33GETTING TO KNOW YOUR VEHICLE
4)If the engine is started while mea-
surement is being performed, the
gauge will display total or partial km
run and time.
Press button E-fig. 34to stop mea-
suring; in this case kilometres run and
the time will be displayed.
SERVICE INDICATOR
Scheduled Servicing provides vehicle
servicing every 30.000/20.000/15.000
kilometres or once a year. For Coun-
tries / markets where applicable,
Scheduled Servicing provides vehicle
servicing every 18.600 / 12.500 / 9.300
miles (instead of kilometres) or once
a year.
This indication will be displayed au-
tomatically when turning the ignition
key to MAR, through servicing indica-
tor 1-fig. 43or 1-fig.44and through
kilometre indicator 2-fig. 43or daily
indicator 2-fig. 44when 2.000 km (or
1.200 mi) or 30 days are left before the
next service operation deadline and it
is proposed again every 200 km (or
200 mi) or every three days.
fig. 41
F0D0255m
IMPORTANTalways follow the
terms indicated in “Scheduled Mainte-
nance Program” in section “Vehicle
Maintenance”.
Each time the key is turned to MAR,
the system checks the warning light for
about 5 seconds.
The service indicator only works
when the engine is not running and the
ignition key is at MAR.
With key at MARalso the service in-
dicator symbol 1-fig. 41is displayed.Service frequency
The indicator is planned for 20.000
km yearly; for Countries / markets
where applicable, the indicator is
planned for 12.500 miles. If the vehi-
cle is normally used in different con-
ditions than the preset ones, the ser-
vice frequency can be changed ac-
cording to vehicle use (normal or se-
vere) and the type of engine (petrol or
Diesel).
The display will show the following
codes:
CFG 1- 30.000 km (or 18.600 mi)
and 365 days for normalve-
hicle usefor engines: 2.0
petrol, 2.0 JTD, 2.8 JTD and
2.8 JTD POWER, or for se-
vere use for 2.3 JTD engine.
CFG 2- 20.000 km (or 12.500 mi)
and 365 days for severe use
for engines: 2.0 petrol, 2.0
JTD, 2.8 JTD and 2.8 JTD
POWER.
CFG 3- 15.000 km (or 9.300 mi) and
365 days for heavyvehicle
usefor all engine types.