air filter FIAT DUCATO BASE CAMPER 2015 Owner handbook (in English)

PROTECTING THE
ENVIRONMENT
The following devices are used for
reducing diesel fuel engine
emissions:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(EGR);
❒particulate filter (DPF) (for versions/
markets, where provided).
93)
DIESEL PARTICULATE
FILTER (DPF)
The Diesel Particulate Filter is a
mechanical filter, integral to the
exhaust system, that physically
traps carbon particles present in
the exhaust gases of diesel
engines.
The diesel particulate filter has been
adopted to eliminate almost all
particulates in compliance with
current / future legal regulations.During normal use of the vehicle,
the Powertrain Control Module
records a set of data (travel time,
type of route, temperatures
reached etc.) and calculates how
much particulate has been trapped
by the filter.
Since this filter physically traps
particulate, it should be
regenerated (cleaned) at regular
intervals by burning carbon
particles.
The regeneration procedure is
controlled automatically by the
Powertrain Control Module
according to the filter conditions
and vehicle usage conditions.
During regeneration, the following
may occur: a limited increase in the
engine speed, activation of the
fan, a limited increase in fumes and
high temperatures at the exhaust.
These are not faults; they do not
impair vehicle performance or
damage the environment. If the
dedicated message is displayed,
refer to paragraph "Warning lights
and messages".
WARNING
93) The diesel particulate filter (DPF)
reaches high temperatures during
normal operation. Do not park
the vehicle on flammable material
(grass, dry leaves, pine needles
etc.): fire hazard.
111

KNOWING THE INSTRUMENT PANEL
This section of the booklet gives
you all the information you need to
understand, interpret and use
the instrument panel correctly.CONTROL PANEL AND
INSTRUMENTS ...............................114
DISPLAY ........................................120
TRIP COMPUTER ...........................129
WARNING LIGHTS AND
MESSAGES ....................................132
- LOW BRAKE FLUID/HANDBRAKE
ENGAGED .......................................... 132
- EBD FAILURE .................................. 133
- AIRBAG FAILURE ............................. 133
- SEAT BELTS NOT FASTENED .......... 134
- ENGINE COOLANT TEMPERATURE
TOO HIGH .......................................... 135
- LOW BATTERY CHARGE ................. 135
- LOW ENGINE OIL PRESSURE ......... 136
-ENGINE OIL DETERIORATED ........... 136
-INCOMPLETE DOOR/LOAD
COMPARTMENT CLOSURE ............... 137
- POWER STEERING FAILURE ........... 137
-SELF-LEVELLING SUSPENSION
FAILURE ............................................. 137
- INJECTION/EOBD SYSTEM
FAILURE ............................................. 139
- ABS FAILURE ................................... 140
-FUEL RESERVE ................................ 140
- GLOW PLUG HEATING/GLOW
PLUG HEATING FAILURE ................... 141
- WATER IN DIESEL FILTER ................ 141
-VEHICLE PROTECTION SYSTEM
FAILURE - FIAT CODE ........................ 142
- REAR FOG LIGHTS .......................... 142
-GENERIC FAILURE INDICATION ....... 142
-DPF (PARTICULATE FILTER)
CLEANING UNDERWAY ..................... 144
-WORN BRAKE PADS ........................ 145
-DRIVING ADVISOR ........................... 146
- TPMS ............................................... 147
- DIPPED HEADLIGHTS ..................... 148- FOLLOW ME HOME ........................ 148
- LEFT-HAND DIRECTION INDICATOR
............................................................ 148
- RIGHT-HAND DIRECTION
INDICATOR ........................................ 149
-FOG LIGHTS ..................................... 149
- CRUISE CONTROL .......................... 149
-SPEED LIMITER ................................ 149
- AUTOMATIC MAIN BEAM
HEADLIGHTS ..................................... 150
- MAIN BEAM HEADLIGHTS .............. 150
-EXTERIOR LIGHTS FAULT ................ 151
-BRAKE LIGHT FAILURE .................... 151
-MAIN BEAM AUTOMATISM FAULT ... 152
-POSSIBLE ICE ON ROAD ................. 152
-SPEED LIMIT EXCEEDED ................. 152
-SCHEDULED SERVICING ................. 152
-DRIVING ADVISOR SYSTEM
FAILURE ............................................. 153
-TRAFFIC SIGN RECOGNITION
FAILURE ............................................. 153
-LIMITED RANGE ............................... 153
-START&STOP SYSTEM
ACTIVATION/DEACTIVATION .............. 154
-START&STOP FAILURE .................... 154
113

Warning lights on
panelWhat it means What to do
❒Light failure (rear fog lamps, direction indicators,
brake lights, number plate lights, side lights,
daytime lights, main beam automatism, trailer
direction indicators, trailer side lights)The failure relating to these lights could be: one
or more blown bulbs, a blown protection fuse or
a break in the electrical connection.
❒Airbag warning light failure (generic failure
warning light flashing)In this case, the warning light may not indicate
any faults with the restraint systems. Before
continuing, contact a Fiat Dealership
immediately to have the system checked.
❒Rain sensor failure
❒Diesel filter sensor failure
❒Trailer connection failure
❒Audio system failure
❒Engine oil pressure sensor failure
❒Parking sensor failure.Contact a Fiat Dealership as soon as possible to
have the fault fixed.
143

Engine compartment fuse box
fig. 228 - fig. 229
DEVICE PROTECTED FUSE AMPERE
Ignition switch (+battery) F03 30
Heated filterF04 40
Vaporiser for Puma engine/Passenger compartment ventilation with Webasto,
robotised gearbox pump (+battery)F05 20/50
Engine cooling high speed fan (+battery) F06 40/60
Engine cooling low speed fan (+battery) F07 40/50/60
Passenger compartment fan (+key) F08 40
Rear power socket (+battery) F09 15
HornF10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Powertrain Control Module, robotised gearbox control unit (+battery) F18 7,5
Air conditioning compressor F19 7,5
Windscreen wiper F20 30
Auxiliary control panel for mirror movement and folding (+key) F24 7,5
Mirrors demisting F30 15
223

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as
limited running costs and
safeguarding the efficiency of the
safety systems.
This chapter explains how.SCHEDULED SERVICING ...............230
SCHEDULED SERVICING PLAN .....231
PERIODIC CHECKS ........................234
DEMANDING VEHICLE USE ...........234
CHECKING LEVELS........................235
AIR CLEANER/POLLEN FILTER ......241
BATTERY ........................................242
WHEELS AND TYRES.....................245
RUBBER HOSES ............................246
WINDSCREEN WIPER ....................246
BODYWORK ...................................248
INTERIORS .....................................250
229

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace toothed timing drive belt (*)(110(°)130-150 MultiJet versions)
Replace toothed timing drive belt (**)( 115 MultiJet versions(°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change brake fluid (or every 2 years)●●●●●
Replace pollen filter (or every 2 years)●●●●●
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(°)Version for specific markets
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if
present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
233

181) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
182) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
183) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
184) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
185) Do not release the cap from
the extension without previously
extracting the system using the
ring.186) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
187) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
188) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a
Fiat Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where
provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 244. Check
the reading of the blockage sensor
at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
244F1A0238
241

When the setting is reached the
indicator B fig. 245 is triggered,
changing to red, even with the
engine off. To reset the indicator,
clean/replace the cartridge as
on normal versions and then reset
the indicator by pressing the button
C fig. 245.
IMPORTANT To blow the filter use
an air jet, do not use water or liquid
detergents.
Since this cleaner is specific to
versions designed for dusty areas,
it is advisable to contact a Fiat
Dealership to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of
use, the electrolyte does not need
topping up with distilled water.
It does, however, need to be
checked periodically at a Fiat
Dealership or by specialist
personnel to make sure it is
working correctly.
The battery is located inside the
passenger compartment, in front of
the pedals. Remove the protective
cover to gain access to it.
189) 190)
REPLACING THE
BATTERY
If required, replace the battery with
an original spare part with the
same specifications.
If a battery with different
specifications is fitted, the service
intervals given in the “Scheduled
Servicing Plan” will no longer be
valid.
Follow the battery manufacturer's
instructions for maintenance.245F1A0239
242
SERVICING AND MAINTENANCE

WHATTODOIF
Fault Possible solution
... A TYRE IS PUNCTURED.Use the Fix&Go tyre repair kit. See page 204.
Replace the tyre. See page 199
... A TYRE DEFLATES. Restore the correct pressure. See page 267.
... THE INTERNAL ROOF LIGHT DOES NOT
SWITCH ON.Replace the bulb.See page 216 or contact a
Fiat Dealership.
... AN EXTERNAL BULB (main beam, dipped
beam headlights...) DOES NOT COME ON.Replace the bulb.See page 211 or contact a
Fiat Dealership.
... THE REMOTE CONTROL DOES NOT
WORK.Replace the batteries inside the remote
control.See page 13 or contact a
Fiat Dealership.
... AN ELECTRIC WINDOW DOES NOT
WORK.Check the relevant protection fuse.See page 217 or contact a
Fiat Dealership.
Have the relevant window raising / lowering
motor checked.Contact a Fiat Dealership.
... THE ENGINE DOES NOT START OR
STOPS WHEN DRIVING.Check that there is sufficient fuel in the tank;
refuel if necessary.See page 109.
...DIESEL FUEL IS FROZEN.Use winter diesel fuel or a suitable additive. See page 323
In the case of VOR, warm up the diesel filter
area and the upstream/downstream circuits, if
possible.-
...INCORRECT FITTING OF THE AFTER
MARKET SYSTEMS.Carefully follow the instructions in the Owner
Handbook in order to prevent affecting the
correct operation of the vehicle.See page 108 or contact a
Fiat Dealership.

INDEX
A
BS .............................................. 82
Additional heater ............................ 42
Additional rear climate control
(Panorama/Combi) ....................... 47
Additional rear heating
(Panorama/Combi) ....................... 47
Advice for extending battery life...... 243
Air cleaner ...................................... 241
Air suspension ............................... 70
Arrangement possibilities for
Universal Isofix child restraint
system on seats of vehicle ........... 166
Ashtray .......................................... 67
ASR system ................................... 84
ASR (system) ................................. 84
Automatic climate control
system ......................................... 35
Automatic headlight sensor ............ 51
Battery (disconnector) ................... 62
Battery disconnector ...................... 62
Battery
– Replacement ............................. 242
Battery (recharging) ........................ 225
Battery replacement ....................... 242
body paintwork identification
plate............................................. 254
Bodywork
– Advice for preserving the
bodywork .................................. 248– Exterior and underbody
warranty .................................... 248
– Protection from atmospheric
agents ....................................... 248
Bodywork version .......................... 256
Bonnet ........................................... 79
Bottle replacement ......................... 206
Brake fluid ...................................... 240
Brakes
– specifications ............................ 262
Bulbs
– types of bulbs ........................... 209
Bump starting ................................ 198
Cab glove compartment ............... 68
Capucine ....................................... 68
Carrying children safely
– Arrangement possibilities for
child restraint systems ............... 162
– Child restraint systems .............. 160
– Safety regulations ...................... 163
Central locking ............................... 62
Changing a bulb............................. 208
Changing an interior bulb ............... 216
Chassis marking ............................ 254
Checking and restoring pressure .... 206
Checking levels .............................. 235
Cigar lighter.................................... 66
Clutch ............................................ 260
CO2 emissions............................... 335Compartment beneath
passenger side front seat ............. 65
Controls ......................................... 60
Cruise Control ................................ 55
Daytime Running Lights ................ 49
Dead lock ...................................... 73
Demanding vehicle use .................. 234
Desk/Book rest .............................. 67
Diesel particulate filter (DPF) ........... 111
Diffusers ......................................... 29
Dimensions .................................... 268
Dipped headlights .................... 49-212
Direction indicators ................... 50-213
Display
– Standard screen ........................ 120
Door pockets ................................. 65
Doors ............................................. 72
DPF (particulate filter) ..................... 111
Driving Advisor (system) ................. 92
Driving style.................................... 185
Electric windows ........................... 78
Electronic alarm ............................. 13
Engine codes ................................. 256
Engine coolant ............................... 238
Engine coolant temperature
indicator ....................................... 118
Engine............................................ 258
Engine marking .............................. 255
Engine oil ....................................... 238
INDEX