TYRE FIAT FULLBACK 2016 1.G User Guide

Turning sharp corners
When turning a sharp corner in “4H” or
“4L” position (Easy select 4WD), “4HLc”
or “4LLc” position (Super select 4WD II)
at low speed, a slight difference in
steering may be experienced similar to
as if the brakes were applied. This is
called tight corner braking and results
from each of the 4 tyres being at a
different distance from the corner.
Crossing a stream
4-wheel drive vehicles are not
necessarily waterproof. If the electrical
circuits become wet, further operation
of the vehicle will be impossible;
therefore, avoid crossing streams
unless absolutely necessary. If crossing
a stream is unavoidable, use the
following procedure:
Check depths of a stream and
geographical features before
attempting to cross a stream and
ford the stream where the water is
as shallow as practicable.Set the
drive mode-selector to “4L”
position (Easy select 4WD), “4LLc”
position (Super select 4WD II).Drive
slowly at a speed of approximately
5 km/h to avoid splashing too
much water.
117) 118)
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the
following inspection and maintenance
procedures:
Check that the vehicle has not been
damaged by rocks, gravel, etc.
Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still do
not function properly, we recommend
you to have the brakes checked as
soon as possible.
Remove the insects, dried grass, etc.
clogging the radiator core.
After crossing a stream, be sure to have
the following items inspected at a Fiat
Dealership and take the necessary
measures:
Check the brake system and, if
necessary, have it serviced.
Check the engine, transmission,
transfer, and differential oil or grease
level and turbidity. If the oil or grease is
milky, it indicates water contamination.
Replace it with new oil or grease.
Grease the propeller shaft.
Check the inside of the vehicle. If
water is found, dry the carpet etc.
Inspect the headlamps. If the
headlamp bulb is flooded with water,
have the headlamp drained off.
IMPORTANT
113)Selecting “4H” or “4L” position (Easy
select 4WD), “4HLc” or “4LLc” position
(Super select 4WD II) to drive on dry paved
road will increase the fuel consumption with
possible noise generation and early tyre
wear. It may also increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
114)Avoid sudden braking, sudden
acceleration, and sharp turning; such
operations could cause skidding and
spinouts.
115)Do not force the vehicle or drive
recklessly on sandy surfaces. In
comparison with normal road surfaces, the
engine and other drive-system components
are put under excessive strain when driving
on such a surface, and this could lead to
accidents.
116)If any of following conditions occur
while the vehicle is being driven,
immediately park your vehicle in a safe
place and follow these procedures: the
needle in the temperature gauge
approaches the overheating zone. Refer to
“Engine overheating”; automatic
transmission fluid temperature warning
lamp comes on. Refer to “When the A/T
(automatic transmission) fluid temperature
warning lamp comes on”.
172
STARTING AND DRIVING

117)Never cross a stream where the water
is deep. Do not change gears while
crossing the stream. Frequent crossing of
streams can adversely affect the life span
of the vehicle; we recommend you to take
the necessary measures to prepare,
inspect, and repair the vehicle.
118)After crossing a stream, apply the
brakes to be sure they are functioning
properly. If the brakes are wet and not
functioning properly, dry them out by
driving slowly while lightly depressing the
brake pedal. Inspect each part of the
vehicle carefully.
WARNING
218)When attempting to rock your vehicle
out of a stuck position, be sure that the
area around the vehicle is clear of people
and physical objects. The rocking motion
may cause the vehicle to suddenly launch
forward or backward, causing injury or
damage to nearby people or objects.
219)Go straight up. Do not try to traverse
across a steep slope.
220)If you begin to lose traction, ease off
the accelerator pedal and gently turn the
steering wheel alternatively left and right to
regain adequate traction again.
221)Avoid snaking down a sharp grade.
Descend the grade as straight as possible.
CAUTIONS ON
HANDLING OF
4 WHEEL DRIVE
VEHICLES
Tyres and wheels
Since the driving torque can be applied
to the 4 wheels, the performance of the
vehicle when operating in 4-wheel drive
is greatly affected by the condition of
the tyres.
Pay close attention to the tyres.
Install specified tyres on all wheels.
Refer to “Tyres and wheels”.
Be sure to the appropriate tyre
inflation pressure according to no cargo
or cargo. Refer to “Tyre inflation
pressures”.
Be sure to fit all 4 tyres and wheels of
the same size and type. When
replacement of any of the tyres or
wheels is necessary, replace all of them.
All tyres should be rotated whenever
the wear difference between the front
and rear tyres is recognizable.
Good vehicle performance cannot be
expected if there is a difference in wear
between tyres. Refer to “Tyre rotation”.
Check the tyre inflation pressure
regularly.
119)
Towing
If towing is necessary, we recommend
you to have it done by a Fiat Dealership
or a commercial tow truck service. In
the following cases, transport the
vehicle using a tow truck.
The engine runs but the vehicle does
not move or abnormal noise is
produced.
Inspection of the vehicle’s underside
reveals that oil or some other fluid is
leaking.
Only when you cannot receive a towing
service from a Fiat Dealership or
commercial tow truck service, tow your
vehicle carefully in accordance with the
instructions given in “Towing”.
173

120)
Jacking up a 4-wheel drive vehicles
222)
Clutch operation
Quick or slight clutch engagement
made while the engine is running at
high speed will cause damage to the
clutch and transmission because the
tractive force is very great. Operate the
pedal slowly and positively.Limited-slip differential
A limited-slip differential is applied for
the rear wheel differential only. The
features of this limited-slip differential
are described below:
Just as with a conventional differential,
the wheel on one side is allowed to turn
at a different speed from the wheel on
the other side when the vehicle is
cornering. The difference between the
limited-slip differential and a
conventional differential is that if the
wheel on one side of the vehicle loses
traction, a greater amount of torque is
applied to the wheel on the other side
to improve traction.
Even if there is a difference in the
amount of traction the wheels can get,
if both of them are spinning, the
limited-slip differential will not be
effective.
121) 122)
IMPORTANT
119)Always use tyres of the same size,
same type, and same brand which have no
wear differences. Using the tyres which
differ in size, type, brands or the degree of
wear or the inappropriate tyre inflation
pressure, will increase the differential oil
temperature and may be impossible to shift
the transfer, resulting in possible damage to
the driving system. Further, the drive train
will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
120)Be sure to set the drive mode-selector
to “2H” position and transport the vehicle
with the driving wheels on a carriage (Type
C or D) as illustrated. Never try to tow with
the drive mode-selector in “4H” or “4L”
position (Easy select 4WD), “4H”, “4HLc” or
“4LLc” position (Super select 4WD II) and
with the front or rear wheels on the ground
(Type A or B) as illustrated. This could result
in damage to the drivetrain, or unstable
towing. If you cannot set the drive
mode-selector to “2H” position or the
transmission is malfunctioning or damaged,
transport the vehicle with all the wheels on
a carriage (Type C or D) as illustrated.
121)Never start the engine while one of the
rear wheels is jacked up and the other in
contact with the ground; doing so may
cause the vehicle to jump forward.
122)When attempting to extract the
vehicle from snow, mud, etc., and the
engine is run continuously at high speed,
the limited-slip differential will be adversely
affected.
B
C
D
A
263AHE100182
174
STARTING AND DRIVING

WARNING
222)Do not crank the engine while jacking
up the vehicle. The tyre on the ground may
turn and the vehicle may roll off the jack.
BRAKING SYSTEM
All the parts of the brake system are
critical to safety. We recommend you to
have the vehicle checked at regular
intervals.
123)
Brake system
The service brake is divided into two
brake circuits. And your vehicle is
equipped with power brakes. If one
brake circuit fails, the other is available
to stop the vehicle. If your vehicle
should lose the power assist for some
reason, the brakes will still work.
In these situations even if the brake
pedal moves down to the very end of
its possible stroke or resists being
depressed, keep depressing the brake
pedal down harder and further than
usual; stop driving as soon as possible
and have the brake system repaired.
223) 224)
Warning lamp
The brake warning lamp illuminates to
indicate a fault in the braking system.
Refer to “Brake warning lamp”.When brakes are wet
Check the brake system while driving at
a low speed immediately after starting,
especially when the brakes are wet, to
confirm they work normally.
A film of water can be formed on the
brake discs or brake drums and
prevent normal braking after driving in
heavy rain or through large puddles, or
after the vehicle is washed. If this
occurs, dry the brakes out by driving
slowly while lightly depressing the brake
pedal.
When driving downhill
It is important to take advantage of the
engine braking by shifting to a lower
shift position while driving on steep
downhill roads in order to prevent the
brakes from overheating.
225)
Brake pads and linings
Avoid hard braking situations. New
brakes need to be broken-in by
moderate use for the first 200 km.
The disc brakes are provided with a
warning device which emits a shrieking
metallic sound while braking if the brake
pads have reached their wear limit. If
you hear this sound, have the brake
pads replaced.
226)
175

IN CASE OF EMERGENCY
A punctured tyre or a burnt-out bulb?
At times, a problem may interfere with
our journey.
The pages on emergencies can help
you to deal with critical situations
independently and with calm.
In an emergency we recommend that
you call the freephone number found in
the Warranty Booklet.
It is also possible to call the
00 800 3428 0000 freephone number
to search the nearest Fiat Dealership.IF THE VEHICLE BREAKS DOWN. .185
EMERGENCY STARTING.......185
ENGINE OVERHEATING........187
BLEEDING THE FUEL SYSTEM . . .188
REMOVAL OF WATER FROM THE
FUEL FILTER...............188
TOOLS, JACK AND JACK
HANDLE..................189
HOW TO CHANGE A TYRE.....194
TOWING..................201
OPERATION UNDER ADVERSE
DRIVING CONDITIONS........204
FUSIBLE LINKS.............205
FUSES...................205
REPLACEMENT OF LAMP
BULBS...................213
184
IN CASE OF EMERGENCY

Double cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — Jack
Type 2
A — Tools
B — Jack handle
C — JackTools
Type 1
1. Wheel nut wrench 2. Tool bag
3. Spanner 4. Tyre inflation pressure
gauge
Type 2
1. Tool bag 2. Wheel nut wrench
3. Plier 4. Driver 5. Spanner1. Tool bag 2. Wheel nut wrench
3. Plier 4. Driver 5. Spanner 6. Tyre
inflation pressure gauge
Removing and storing the tools,
jack and jack handle
Single cab
The tools, jack, and jack handle are
located behind the seat.
1. Tip forward the seatback (refer to
“Seats”).
2. Type 1: Remove the wheel nut
wrench (A) from the holder (B), and take
out the wrench.
Type 2: Remove the securing band (C),
and then take out the tools (D).
B
A
C
294AHA102120
A
C
B
295AHA104081
123
41
296AHA105860
1
4
5
2
3
297AHA105873
1
4
5
2
36
298AHA105886
190
IN CASE OF EMERGENCY

HOW TO CHANGE A
TYRE
132) 133)
Before changing a tyre, first stop your
vehicle in a safe, flat location.
1. Park the vehicle on level and stable
ground, free of loose pebbles, etc.
2. Set the parking brake firmly.
3. On vehicles with manual
transmission, turn the ignition switch to
the “LOCK” position or put the
operation mode in OFF, and move the
gearshift lever to the “R” (Reverse)
position. On vehicles with automatic
transmission, move the selector lever to
the “P” (PARK) position, and turn the
ignition switch to the “LOCK” position
or put the operation mode in OFF.
4. Turn on the hazard flashers and set
up a warning triangle, flashing signal
lamp, etc., at an adequate distance
from the vehicle, and have all your
passengers leave the vehicle.
5. To prevent the vehicle from rolling
when jacking up the vehicle, place
chocks or blocks (A) at the tyre that is
diagonally opposite from the tyre (B)
you are changing.
257) 258)
NOTE The chocks shown in the
illustration do not come with your
vehicle. It is recommended that you
keep ones in the vehicle for use if
needed.
NOTE If chocks are not available, use
stones or any other objects that are
large enough to hold the wheel in
position.
6. Get the jack, jack handle and wheel
nut wrench ready. Refer to “Tools, jack
and jack handle”.Spare wheel information
The spare wheel is stored under the
floor of the cargo bed. Check the air
pressure of the spare tyre frequently
and make sure it is ready for
emergency use at any time.
Maintaining the spare wheel at the
highest specified air pressure will
ensure that it can always be used under
any conditions (city/high-speed driving,
varying load weight, etc.).
259)
To remove the spare wheel
1. Set the jack handle (Club cab) (refer
to “To use the jack handle, Club cab”).
2. Insert the jack handle (A) in the hole
(B) below the rear gate.
A
B
314AHA102162
A
B
315AHA102263
194
IN CASE OF EMERGENCY

3. Securely insert the pin (C) on the jack
handle into the holder (D) of the spare
wheel carrier.
4. Insert the wheel nut wrench (E)
through the end of the jack handle hole
(F), and then turn it anticlockwise to
lower the spare wheel completely to the
ground and to slack the chain.134)
5. Remove the hanger disc (G) from the
spare wheel.
NOTE Put the spare wheel under the
vehicle body near the flat tyre. This
makes it safer if the jack slips out of
position.To change a tyre
1. Loosen the wheel nuts a quarter turn
with the wheel nut wrench. Do not
remove the wheel nuts yet.
2. Place the jack under one of the
jacking points shown in the illustration.
Use the jacking point closest to the tyre
you wish to change.
CD
316AHA102276
F
E
317AHA102289
G
318AHA102292
319AHA102322
1
2
3
45
6
320AHA102335
A
321AHA105541
195

8. Turn the wheel nuts clockwise by
hand to initially tighten them.
Type 1:On vehicles with steel
wheelsTemporarily tighten the wheel
nuts by hand until the tapered parts of
the wheel nuts make light contact with
the seats of the wheel holes and the
wheel is not loose.Type 2:On vehicles with aluminium
wheelsTemporarily tighten the wheel
nuts by hand until the flange parts of
the wheel nuts make light contact with
the wheel and the wheel is not loose.
135)
NOTE If all 4 aluminium wheels are
changed to steel wheels. e. g. when
fitting winter tyres, use tapered nuts.
9. Put the notch (K) provided on the
jack handle end on the valve (L) of the
jack. Using the jack handle, turn the
release valve anticlockwise slowly to
lower the vehicle until the tyre touches
the ground.
272)
10. Tighten the nuts crisscross in 2 or
3 steps until each nut has been
tightened securely.
Tightening torque
Steel wheel: 137 to 157 Nm Aluminium
wheel: 118 to 137 Nm
(Achieved by applying a force at the
end of the wheel nut wrench supplied
with the vehicle. Steel wheel: 510 to
580 N; Aluminium wheel: 440 to 500 N)
GHI
326AHA105772
J
327AHA105785
328AA0027931
329AHA102364
L
K
330AHA105798
197

11. Lower the jack all the way and
remove it.
273)
136) 137)
NOTE Occasionally when the vehicle is
jacked up, the grooved portion of the
designated point will not come off.
When this happens, rock the vehicle to
lower the ram.
NOTE If the jack is difficult to remove
by hand, insert the jack handle (M) into
the bracket (N). Then using the handle,
remove the jack.
12. Press the piston down all the way,
and turn the release valve clockwise as
far as possible.
13. Check your tyre inflation pressure.
The correct pressures are shown on the
door label. See the illustration.
274) 275) 276) 277)
To store the spare wheel
1. Install the hanger disc (A) in the
wheel disc hole.
2. Turn the wheel nut wrench (B)
clockwise to wind up the chain.
1
2
34
5
331AA0000910
1
2
3
45
6
332AHA102377
MN
333AHZ101131
334AHA105538
A
335AHA102306
198
IN CASE OF EMERGENCY