belt FIAT FULLBACK 2016 1.G Owner's Guide

ENGINE
OVERHEATING
When the engine is overheating,will
blink. If this occurs, take the following
corrective measures:
1. Stop the vehicle in a safe place.
2. Check whether steam is coming from
the engine compartment.
If steam does not come from the engine
compartment: with the engine still
running, raise the bonnet to ventilate
the engine compartment.
If steam is coming from the engine
compartment: stop the engine, and
when the steam stops, raise the bonnet
to ventilate the engine compartment.
Restart the engine.
248) 249) 250)
3. Confirm that the cooling fan (B) is
turning.
If the cooling fan is turning: after the
high coolant temperature warning has
gone off, stop the engine
If the cooling fan is not turning: stop the
engine immediately and contact a Fiat
dealership for assistance.A — Radiator cap
B — Cooling fan
C — Reserve tank
251)
4. Check the coolant level in the reserve
tank (C).
5. Add coolant to the radiator and/or
reserve tank if necessary (refer to the
“Maintenance” section).
252)
131)
6. Examine the radiator hoses for
coolant leakage and the drive belt for
looseness or damage.
If there is anything wrong with the
cooling system or drive belt, have the
problem corrected at a Fiat Dealership.
WARNING
248)Do not open the bonnet while steam
is coming from the engine compartment. It
could cause steam or hot water to spurt
out, causing burns. Hot water could spurt
out even when there is no steam coming
out, and some parts will be very hot. Be
very careful when opening the bonnet.
249)Be careful of hot steam, which could
be blowing off the reserve tank cap.
250)Do not attempt to remove the radiator
cap while the engine is hot.
251)Be careful not to get your hands or
clothes caught in the cooling fan.
252)Make sure that the engine has cooled
down before removing the radiator cap (A),
because hot steam or boiling water
otherwise will gush from the filler port and
may scald you.
A
C
B
286AHA104254
FULL
LOW
C
287AHA102087
187

SERVICE
PRECAUTIONS
305) 306) 307) 308) 309) 310) 311)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat dealership or
another specialist.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
WARNING
305)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
306)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.307)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
308)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
309)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
310)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
311)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
224
SERVICING AND MAINTENANCE

Thousand of miles9 182736455463728190
Thousand of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually inspect conditions and check the
tension of the toothed timing drive belts●●●●● ●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil (5)●●
Change rear limited slip differential oil
(where present) (6)●●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●● ●●●●
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(7)
(5) To be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(6) To be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
(8)To be done only on a mileage basis.
(7) The belt should only be replaced if damage/wear is found during the periodic inspection.
228
SERVICING AND MAINTENANCE

Thousand of miles9 182736455463728190
Thousand of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace the toothed timing drive belts (8)●
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(10)
Check the air filter cartridge for obstructions
or damage
●●●●●
Change the brake fluid(11)
Replace the passenger compartment
cleaner
●●●●●●●●●●
(8) To be done only on a mileage basis.
(9) The fuel filter should be replaced every three years or 60,000 km. If the vehicle runs on fuel with quality below the relevant European specification, this filter must
be replaced every 15,000 km.
(10) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(11) The brake fluid should be changed every two years or 40,000 km if the specific DOT 3 fluid is used, and every two years independently of the mileage ifthe
specific DOT 4 fluid is used.
229

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●●●●●● ●●
Change front and rear differential oil (10)●
Change rear limited slip differential oil
(where present) (11)●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●●●●●●
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
(10) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(11) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
(8) to be done only on a mileage basis, independently of the time.
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
233

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Visually inspect the integrity of the
suspension system components and their
fixings
●●●●●●●●●●
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually inspect conditions and check the
tension of the toothed timing drive belts●●●● ●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●●●●●● ●●
Change front and rear differential oil (10)●
Change rear limited slip differential oil
(where present) (11)●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●●●●●●
(10) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(11) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
238
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace the toothed timing drive belts (8)
●
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(12)
Check the air filter cartridge for obstructions
or damage
●●●●●
Change the brake fluid (6)●●●●●
Replace the passenger compartment
cleaner●●●●●●●●●●
(8) to be done only on a mileage basis, independently of the time.
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(8) to be done only on a mileage basis, independently of the time.
(9) This should be done each year or every 20,000 km.
(12) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
239

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
operation of lighting system
(headlamps, direction indicators, hazard
warning lights, etc.);
tyre inflation pressure and condition;
tyre alignment;
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter.
240
SERVICING AND MAINTENANCE

Masking the headlamps.........45
Multi information display.........86
Operation under adverse driving
conditions...............204
Outside rearview mirror.........38
Parking..................140
Parking brake...............139
Periodic checks.............240
Power steering fluid...........251
Pretensioners...............106
Read this carefully.............2
Rear Differential lock..........166
Rear gate..................29
Rear seat..................32
Rear view camera............180
Rear window demister switch.....67
Rearview mirrors..............37
Refill capacities..............292
Removal of water from the fuel filter......................188
Replacement of lamp bulbs......213
Safe driving techniques........134
safety systems..............126
SBR system................105
Scheduled Servicing Plan.......225
Seat adjustment..............31
Seat belt reminder............105
Seat belts
Use ...................103
Seats.....................31
Service precautions...........224
Side airbags................122
Sport mode................149
Starting and stopping the engine. . .141
Steering wheel...............35
Steering wheel height and reach
adjustment................35
Steering wheel lock............36
Sun visors..................74
Super Select 4WD II...........162
Supplemental restraint system
airbag..................118Tools, jack and jack handle......189
Towing...................201
Turbocharger operation........145
Turn-signal lever..............43
Tyres ....................260
Tyres and wheels.............291
Use of the Owner Handbook......3
Vanity mirror................75
Vehicle care precautions........255
Vehicle changes/alterations........5
Vehicle dimensions...........271
Vehicle labeling..............266
Vehicle performance..........279
Ventilators..................52
Washer fluid...............249
Weights..................281
Window...................68
Windscreen wiper.............48
Wiper and washer switch........48
Wiper blade rubber replacement . . .254
FCA Italy S.p.A. - MOPAR - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 3 - 10040 Volvera - Turin (Italy)
Print no.
INDEX
Manual transmission..........146
603.99.982 - 04/2016- Edition1