check engine FIAT GRANDE PUNTO 2007 199 / 1.G User Guide

139
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ..................................................... 140
LOW BRAKE FLUID............................................................ 140
HANDBRAKE ON................................................................ 140
AIR BAG FAILURE................................................................ 141
ENGINE COOLANT HIGH TEMPERATURE................ 141
LOW BATTERY CHARGE................................................. 142
LOW ENGINE OIL PRESSURE.......................................... 142
EXHAUSTED OIL ................................................................ 142
“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE............................................................. 142
INCOMPLETE DOOR LOCKING.................................... 143
LOW ENGINE OIL LEVEL ................................................ 143
SEAT BELTS NOT FASTENED.......................................... 143
EBD SYSTEM FAILURE........................................................ 143
INJECTION SYSTEM FAILURE
(DIESEL VERSIONS) ............................................................ 144
ENGINE CONTROL SYSTEM FAILURE (EOBD)
(PETROL VERSIONS) ......................................................... 144
FRONT PASSENGER AIR BAG DEACTIVATED.......... 145
ABS SYSTEM FAILURE......................................................... 145
FUEL RESERVE....................................................................... 145
GLOW PLUG WARMING ................................................ 146
GLOW PLUG WARMING FAILURE............................... 146
WATER IN DIESEL FUEL FILTER..................................... 146CAR PROTECTION SYSTEM FAILURE
FIAT CODE ........................................................................... 146
EXTERNAL LIGHTS FAILURE........................................... 147
REAR FOGLIGHTS............................................................... 147
GENERIC FAILURE INDICATION ................................. 147
ESP SYSTEM FAILURE ........................................................ 148
BRAKE PAD WEAR ............................................................ 148
HILL HOLDER FAILURE .................................................... 148
PARKING SENSOR FAILURE............................................ 149
CHECK TYRE PRESSURE .................................................. 149
LOW TYRE PRESSURE ...................................................... 149
TYRE PRESSURE UNSUITABLE FOR SPEED ................ 149
SIDELIGHTS AND LOW BEAMS..................................... 150
FOLLOW ME HOME........................................................... 150
FRONT FOG LIGHTS.......................................................... 151
LEFT-HAND DIRECTION INDICATOR........................ 151
RIGHT-HAND DIRECTION INDICATOR.................... 151
“DUALDRIVE” ELECTRIC POWER STEERING ..........151
CRUISE CONTROL ............................................................ 151
MAIN BEAM HEADLIGHTS............................................... 151
POSSIBLE PRESENCE OF ICE ON THE ROAD ........... 152
LIMITED RANGE ................................................................. 152
ASR SYSTEM ......................................................................... 152
SPEED LIMIT EXCEEDED .................................................. 152
WW W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
139-152 Punto GDX GB 20-07-2007 9:42 Pagina 139

141
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
FAILURE AIR BAG
FAILURE (red)
Turning the ignition key to
MARthe warning light turns on, but it
should go off after few seconds.
The warning light stays on glowing steadi-
ly if there is a failure in the air bag system.
On certain versions the dedicated message
is displayed.
¬If when turning the ignition
key to MAR, the warning
light
¬does not turn on or stays on
when travelling there could be a fail-
ure in safety systems; in this event air
bags or pretensioners could not trig-
ger in case of impact or, in a minor
number of cases, they could trigger
accidentally. Contact Fiat Dealership
immediately to have the system
checked.
WARNING
The failure of the warning
light
¬(warning light off) is
also indicated by the flashing for
more than the normal 4 seconds of
the passenger’s front air bag deacti-
vated warning light F.
WARNING
HIGH TEMPERATURE
ENGINE COOLANT
FLUID (red)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
The warning light turns on when the en-
gine is overheated.
If the warning light comes on, proceed as
follows:
❒normal driving conditions: stop
the car, switch off the engine and
check whether the water level in the
reservoir is not below the MIN mark.
Otherwise wait for few seconds to al-
low the engine cooling, then open
slowly and carefully the cap, top up
coolant and check whether its level is
falling between MIN and MAX marks
in the reservoir. Check visually any
leak. If, when restarting, the warning
light comes on again, contact a Fiat
Dealership.
ç
139-152 Punto GDX GB 20-07-2007 9:42 Pagina 141

LOW ENGINE OIL
PRESSURE (red)
EXHAUSTED OIL (red)
(Multijet versions with
DPF)
Low engine oil pressure
Turning the ignition key to MARthe
warning light turns on, but it should go out
as soon as the engine is started.
On certain versions the dedicated message
is displayed.
v
If the warning light vturns on when the car is trav-
elling (on certain versions together
with the message on the display) stop
the engine immediately and contact
a Fiat Dealership.
WARNING
“DUALDRIVE”
ELECTRIC POWER
STEERING FAILURE
(red)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
If the warning light stays on, you will not
have the steering assistance and the effort
on the steering wheel will be increased,
steering is however possible. Contact Fi-
at Dealership.
On certain versions the dedicated message
is displayed.
g
142
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
❒Car heavy duty(e.g.: towing trailer
uphill of fully laden car): decrease
speed, if the warning light stays on,
stop the car. Wait for 2 or 3 minutes
leaving the engine on and slightly ac-
celerated to further activate the cir-
culation of the coolant fluid, then
switch the engine off. Check proper
coolant level as described previously.
IMPORTANT Under severe use of the
car, keep the engine on and slightly accel-
erated for few minutes before switching it
off.
On certain versions the dedicated message
is displayed.
LOW BATTERY
CHARGE (red)
Turning the ignition key to
MARthe warning light turns on, but it
should go out as soon as the engine is
started (with the engine running at idle
speed a brief delay in going out is allowed).
If the warning light stays on glowing steadi-
ly or flashing: contact immediately Fiat
Dealership.
w
Exhausted oil
The warning light with turn on flashing to-
gether with the message on the display
when the system detects that the engine
oil is exhausted.After the first indication, at each engine
starting the warning light
vwill go on
flashing for about 60 seconds and then
every 2 hours until oil is changed.
If warning light vflash-
es, contact Fiat Dealership
immediately to have oil changed and
instrument panel warning light turned
off.
WARNING
139-152 Punto GDX GB 20-07-2007 9:42 Pagina 142

INCOMPLETE DOOR
LOCKING (red)
On certain versions the warn-
ing light turns on when one or more
doors or the tailgate are not properly
shut.
On certain versions the dedicated message
is displayed.
A buzzer will sound when doors/tailgate
are open and the car is moving.
´
143
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
INEFFICIENT
EBD
ELECTRONIC
BRAKING
DISTRIBUTOR
(red)
(amber)
The turning on at the same time of warn-
ing lights
xand >with the engine run-
ning indicates an EBD system failure or
that the system is unavailable; in this case
heavy braking may cause the rear wheels
to lock before time, with the possibility of
skidding. Drive with the utmost care to
the nearest Fiat Dealership to have the
system checked.
On certain versions the dedicated message
is displayed.
x>
LOW ENGINE OIL
LEVEL (red)
(where required)
Turning the ignition key to MAR,
the warning light on the dial turns on but it
should go off after few seconds.
The warning light (if any) on the dial comes
on when the engine oil level falls below the
minimum level. Restore proper oil level
(see “Checking levels” in section “Car
maintenance”).
On certain versions the dedicated mes-
sage is displayed.
k
SEAT BELTS NOT
FASTENED
(red)
The warning light on the dial
turns on glowing steadily with car station-
ary and driver’s or passenger’s seat belt not
fastened correctly. The warning light will
turn on flashing together with the buzzer
when, with car moving, driver’s or passen-
ger’s seat belt are not fastened correctly.
The S.B.R. (Seat Belt Reminder) buzzer can
only be excluded by Fiat Dealership. On
certain versions the system can be reacti-
vated through the set-up menu.<
139-152 Punto GDX GB 20-07-2007 9:42 Pagina 143

If, turning the ignition key to
MAR, the warning light Udoes not turn on or if it turns
on glowing steadily or flash-
ing when travelling (on certain versions
together with the message on the dis-
play), contact Fiat Dealership as soon
as possible. Warning light Uoperation
can be checked by traffic agents by
proper equipment. Comply with laws
and regulations of the country where
you are driving.
If the light flashes, it is necessary to release
the accelerator pedal to lower the speed
of the engine until the warning light stops
flashing; continue the journey at moder-
ate speed, trying to avoid driving condi-
tions that may cause further flashing and
contact Fiat Dealership as soon as possi-
ble. EOBD engine control system
failure
Under normal conditions, turning the ig-
nition key to MAR, the warning light turns
on, but it should go out as soon as the en-
gine is started. The initial turning on indi-
cates that the warning light is working prop-
erly. If the warning light stays on or turns
on when travelling:
❒glowing steadily: means a fault in the
supply/ignition system which could
cause high emissions at the exhaust,
possible lack of performance, poor
handling and high consumption levels.
On certain versions the dedicated mes-
sage is displayed.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the en-
gine. Prolonged use of the car with the
warning light on may cause damages. Con-
tact Fiat Dealership as soon as possible.
The warning light goes off if the fault dis-
appears, but it is still stored by the system.
❒flashing: indicates the possibility of
damage to the catalyst (see “EOBD
system” in section “Dashboard and
controls”).
144
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
INJECTION SYSTEM
FAILURE
(Multijet versions -
amber)
EOBD SYSTEM
FAILURE (petrol
versions - amber)
Injection system failure
Under normal conditions, turning the ig-
nition key to MAR, the warning light turns
on but it should go off after engine start-
ing.
If the warning light stays on or turns on
when travelling, means a fault in the sup-
ply/ignition system which could cause high
emissions at the exhaust, possible lack of
performance, poor handling and high con-
sumption levels.
On certain versions the dedicated message
is displayed.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the en-
gine. In any case, contact Fiat Dealership
as soon as possible.
U
139-152 Punto GDX GB 20-07-2007 9:42 Pagina 144

164
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
❒make sure the compressor switch D-
fig. 10is set to 0 (off), start the engine
and fit plug E-fig. 11into the nearest
current outlet and then turn on the
compressor by setting switch D-fig. 10
to I(on). Inflate the tyre to the pres-
sure specified in paragraph “Inflation
pressure” in section “Technical Speci-
fications”. Check tyre pressure on gauge F-fig.
10with compressor off to obtain pre-
cise reading;
❒if after 5 minutes it is still impossible
to reach at least 1.5 bar, disengage com-
pressor from valve and current outlet,
then move the car forth for approx. ten
metres in order to distribute the seal-
ing fluid inside the tyre evenly, then re-
peat the inflation operation;
❒If after this operation it is still impossi-
ble after 5 minutes to reach at least 1.8
bar, do not start driving since the tyre
is excessively damaged and the quick
tyre repair kit cannot guarantee suit-
able sealing, contact Fiat Dealership;
❒if reaching the tyre pressure specified
in paragraph “Inflation pressure” in sec-
tion “Technical Specifications”, start
driving immediately;
fig. 10F0M0202m
fig. 11F0M0203m
fig. 12F0M0364m
Apply the sticker in a visible
position for the driver to in-
dicate that the tyre has been treat-
ed with the quick tyre repair kit. Dri-
ve carefully especially when corner-
ing. Do not exceed 80 km/h. Avoid
heavy braking and accelerating.
WARNING
❒after driving for about 10 minutes stop
and check again the tyre pressure; pull
up the handbrake;
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
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165
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Disconnect the quick
connection and connect it directly to the
tyre valve fig. 13; in this way the cylinder
is not connected to compressor and the
sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection A-fig. 14;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Ato the cylinder
and fit the transparent tube Binto the
proper space.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNING
fig. 13F0M0365mfig. 14F0M0206m
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191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
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SERVICE SCHEDULE FOR PETROL ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of: bodywork,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(versions 1.2 - 1.4 with heater)
Sight inspect accessory drive belt conditions
Replace accessory drive belt/s
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
(excluding 1.4 16Vversion)
189-210 Punto GDX GB 20-07-2007 9:43 Pagina 191

If the car is mainly used for driving in the city, and in any case with an annual mileage of below 10,000 km, change
engine oil and filter every 12 months.
192
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
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●●
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●
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●● ●
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Thousands of km
Check exhaust emissions
Check antievaporation system
Replace air cleaner cartridge
Change spark plugs
Top up fluids (engine coolant, brakes, battery,
windscreen washer, etc.)
Check timing belt conditions
Check engine control system operation
(through diagnosis socket)
Replace spark plugs
Replace timing belt (*)
Change engine oil and oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
For 1.4 T-JET 120 HP version, in order to ensure correct operation and avoid significant damages to the engine,
it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph
“Engine”);
- to replace the plugs as often as required by the Service Schedule;
- we recommend to refer to the Fiat Dealership.
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193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●● ●
●●●●● ●
●●●●● ●
●●
●
●●●●● ●
●● ●
SERVICE SCHEDULE FOR MULTIJET ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check front and rear (where provided) disk brake pad
conditions and wear
Check rear drum brake linings and wear
(1.3 Multijet versions)
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Sight inspect accessory drive belt conditions
Replace accessory drive belt/s
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
(1.9 Multijet versions)
189-210 Punto GDX GB 20-07-2007 9:43 Pagina 193