fuel FIAT GRANDE PUNTO 2008 199 / 1.G LPG Supplement Manual

3
FIAT PUNTO LPG
The Fiat Punto LPG version (Petrol-LPG)
is dealt with in this appendix.
For anything not included in this Supple-
ment, refer to the Owner Manual en-
closed.INDEX
KNOWING YOUR CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SYSTEM FUNCTIONAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LPG TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SOLENOID VALVES AND SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
REGULATION UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PAPER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LPG INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ELECTRONIC CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
LPG/PETROL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL CUT-OFF SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AT THE FILLING STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FUSE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SCHEDULED SERVICING PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LUGGAGE COMPARTMENT VOLUME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CO
2EMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FUEL CONSUMPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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4
FIAT PUNTO LPG
KNOWING YOUR CAR
Introduction
The LPG version of the car features two
fuel systems: one for petrol and one for
LPG.
Like the petrol system, the LPG system
is the phased, sequential multipoint type
with special injectors.LPG Multipoint injection system
This product is produced in strict collab-
oration with prestigious suppliers in the
LPG sector.
The injection system used on the car is an
efficient system in terms of engine per-
formance and is based on the injection of
LPG in a gaseous state.
In this system with four injectors, one for
each intake manifold, the fuel is injected
directly into the engine heat transfer ducts
thereby metering the LPG very precisely
improving combustion and, at the same
time, excluding any possibility of flame re-
turn.
By adapting the electronic control tech-
nology of petrol engines to meet the spec-
ifications of LPG, it has been possible to
achieve important results in terms of dri-
veability and controlling exhaust emissions.
Engines running on LPG have almost the
same torque/power specifications as when
running on petrol and, as a result, the per-
formance of the car is also comparable. What is LPG?
LPG (the abbreviation of liquefied petro-
leum gas) is a mixture of gas used as an
economical and safe primary energy
source.
Its main components are: propane gas and
butane gas mixed.
These gases are a product of petroleum
refinement and are also present naturally
in oil fields and methane-producing de-
posits.
In its natural state this mixture is in a
gaseous state but, as the pressure in-
creases, at ambient temperature, it can
easily be turned into a liquid state.
LPG is a fuel with a low environmental im-
pact because it reduces the pollution pro-
duced by vehicle exhaust gases.
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5
FIAT PUNTO LPG
The system extreme operat-
ing temperatures are between
-20°C and 100°C.
Selecting the type of fuel supply
The car is configured for running inde-
pendently on either petrol or LPG.
The engine is always started on petrol
with an automatic shift to LPG after about
40 seconds at the first significant acceler-
ation.
This is the time required to reach opti-
mum conditions (engine coolant temper-
ature, minimum revs level) for the switch
to LPG. As far as what has been said
is concerned, there must always be
some petrol in the tank (at least 1/4
full)in order not to compromise the op-
eration of the fuel pump. When running on LPG, when
the last red LED on gas quan-
tity indicator (visible on the
switch) comes on, refuelling is
advisable. If the LPG runs out during
LPG operation, the system automati-
cally switches to running on petrol
shown by: the amber LED coming on
constantly and the green LED flashing,
the fuel level LEDs going out and a
buzzer in the switch.
In addition, it is advisable to periodically
use up the petrol in the tank (until the re-
serve warning light comes on) in order to
ensure that the petrol does not become
old and possibly deteriorate.
The petrol/LPG switch A-fig. 1, located
on the protective fuse flap (left side of the
dashboard) allows the driver to select
petrol or LPG operation at their discre-
tion.
fig. 1F0M0472m
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6
FIAT PUNTO LPG
When painting in an oven, the
LPG tank should be removed
from the car and later care-
fully refitted by a Fiat Dealer.
Although the LPG system has numer-
ous safety features, it is advisable to
close the manual tap on the tank every
time the car is not in use for a long pe-
riod, transported on other vehicles or
moved in an emergency as a result of a
breakdown or accident.
Active safety
The car has the same active safety speci-
fications as other versions.
The Fiat Punto LPG is equipped
with gaseous LPG injection
system designed specifically
for the car: it is therefore
strictly prohibited to alter the config-
uration of the system and components.
The use of other components or ma-
terials could cause malfunctions and
lead to a reduction in safety therefore,
in the case of problems, go to a Fiat
Dealer. When towing or raising the
car, to prevent damage to the gas sys-
tem parts, follow the instructions in the
Owner Handbook in the “Towing the
car” chapter.
It should be pointed out that
in some countries (including
Italy) there are legal restrictions in
force for parking/garaging motor ve-
hicles with gas that has a higher den-
sity than air; LPG comes under this
category.
WARNINGPASSIVE SAFETY -
ACTIVE SAFETY
Passive safety
The car has the same passive safety spec-
ifications as other versions. In particular,
the tank mountings (located in the spare
wheel housing) have been designed to ex-
ceed the Fiat safety standards for impact
tests.
When running on LPG, the flow of gas (in
a liquid state) leaving the tank, passes
through the dedicated pipe to the pres-
sure regulator where there is a safety so-
lenoid valve that stops the flow of LPG
when the key is turned off or when a
change of fuel is selected by the driver (de-
cision to run on petrol).
Together with the regulator solenoid
valve, a second solenoid valve, in the tank,
closes the LPG pipe at the tank outlet.
The two solenoid valves are closed in the
case of an impact after which the engine
cuts out caused by the fuel cut off system.
The LPG tank meets the legal safety stan-
dards of the countries in which the ver-
sion illustrated this Supplement is mar-
keted.
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7
FIAT PUNTO LPG
SYSTEM FUNCTIONAL DIAGRAM
Description of the system functional diagram fig. 2
1LPG tank - 2Multivalve assembly and safety devices - 3LPG refuelling filler - 4LPG piping - 5Pressure regulator - 6LPG injectors
7LPG in gaseous state filter element - 8LPG injection system electronic control unit - 9LPG-petrol switch and LPG gauge
10Petrol tank.
10
123
7
56
4
98
F0M0473mfig. 2
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8
FIAT PUNTO LPG
LPG TANK
The vehicle has a (pressurized) tank A-
fig. 3for LPG in a liquid state that is
toroidal in shape and located in the hous-
ing for the spare wheel with suitable pro-
tection.
The LPG in the tank Ais always in a liquid
and gaseous state, in physical equilibrium
conditions.
The liquid, which cannot be compressed,
dilates by around 0.25% for each increase
in temperature of one degree. For this
reason a suitable space allowing the in-
crease in volume of the liquid for all
forseeable temperature increases is guar-
anteed (e.g. car parked in the full sun in
summer) without compromising the in-
tegrity of the tank.
In effect, there is a safety valve that auto-
matically limits the refilling of the tank
(during refuelling) to a maximum level of
80% (liquid) of its total capacity.Periodically (at least once
every six months) it is advisable
to let the LPG in the tank run
out and, at the first refuelling,
check that it does not exceed the max-
imum capacity of 38 litres (see instruc-
tions in “Capacities” paragraph in this
Supplement). If the value is above 38
litres, go to a Fiat Dealer immediately.
LPG TANK CERTIFICATION
The LPG tank is certified in accor-
dance with the regulations in force.
In Italy the tank has a life of 10 years
from the registration date of the car.
If the car has been registered in a dif-
ferent country from Italy, the life of
the LPG tank and test/inspection
procedures may vary depending on
the laws in force in that particular
country. In any case, when the time
limit in the individual country has run
out, go to a Fiat Dealer to have the
tank replaced.There is a plate on the tank B-fig. 3con-
taining the following information:
– homologation country identification and
homologation number;
– type of gas designed for (LPG);
– name of tank manufacturer;
– tank test pressure (30 bar);
– maximum refilling percentage (80%);
– tank dimensions;
– nominal tank capacity in litres;
– tank manufacture date (month/year);
– tank serial number.
fig. 3
48
F0M0474m
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12
FIAT PUNTO LPG
ELECTRONIC CONTROL
UNIT
The vehicle has a dedicted electronic con-
trol unit for the LPG system; it uses the
incoming signals from the petrol injection
control unit and converts them into sig-
nals for the injection of the LPG.
The control unit for the injectors has the
same strategy as the petrol control unit
(phased, sequential, multipoint).
LPG/PETROL SWITCH
The LPG/petrol switch fig. 7is located on
the protective fuse flap (left side of the
dashboard) and includes:
A. LPG/petrol operating mode request
button;
B. LPG gauge: 5 LEDs, 4 green and 1 red
to indicate the reserve. The red LED on-
ly comes on when the last green LED goes
out.
The red LED indicates the reserve con-
dition;
ON. LPG operating mode indicator:
green LED, located under button A, on
constantly;
OFF. petrol operating mode indicator:
yellow LED, located above button A, on
constantly.
IMPORTANT When the ignition key is
turned to the MARposition the LEDs on
the ignition switch come on in accordance
with the following logic:
– with the petrol operating mode se-
lected: yellow OFFLED on;
– with the LPG operating mode se-
lected: all the LEDs in the switch are on
constantly and the green ONLED is flash-
ing. To select the type of fuel system desired
(LPG or petrol), press the button A-fig.
7.
To change the type of fuel system, it is ad-
visable to operate the button with the ve-
hicle stationary and the engine running or
,whilst driving, after having released the
accelerator.
If the switching takes place during accel-
eration or pick-up, there may be a brief
flat spot (fall in power).
fig. 7F0M0478m
Do not switch between the
two operating modes whilst
starting the engine.
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13
FIAT PUNTO LPG
Switching from petrol to LPG
When running on petrol: press the button
A-fig 7, the switch to LPG will take place
automatically at the first significant accel-
eration.
During switching:
– the LPG gauge Bcomes on;
– the yellow OFFLED goes out (petrol
operating mode);
– the green ONLED comes on switch-
ing from intermittent to on constantly
(LPG operating mode);
There is a series of 5 LEDs B(1 red and
4 green) on the left side of the switch that
display the amount of LPG in the tank.
When the amount of LPG remaining goes
below about 1/5 of the capacity of the
tank, only the red (reserve) LED remains
on to signal the need for refuelling.
IMPORTANT In the case of starting at
outside temperatures of below -10°C, the
switching times from petrol to LPG in-
crease to allow the pressure regulator to
become warm enough.IMPORTANT The buzzer warns the dri-
ver that the engine is running on petrol;
therefore they must refuel with LPG be-
fore it runs out.
It is possible to deactivate the buzzer by
pressing switching button A.
Do not switch between the
two operating modes whilst
starting the engine.Switching from LPG to petrol
When running on LPG: press the button
A-fig. 7.
During switching:
– the LPG gauge Bgoes out;
– the yellow OFFLED comes on con-
stantly (petrol operating mode);
– the green ONLED goes out (LPG op-
erating mode).
LPG used up
If the LPG runs out, switching to petrol
takes place automatically with:
– the yellow OFFLED on constantly;
– the green ONLED flashing;
– an acoustic warning from the switch
buzzer (fast frequency).
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14
FIAT PUNTO LPG
FUEL CUT-OFF SYSTEM
In the case of an impact to the vehicle, the
petrol supply is immediately cut off caus-
ing the engine to cut out and, as a result,
the LPG safety solenoid valves to close.
For further information, see the “Fuel cut
off system” paragraph in the “Dashboard
and Controls” chapter in the Owner
Handbook.
STARTING
THE ENGINE
The engine is always started on petrol
even with the switch in the LPG position
(green LED flashing, yellow LED on con-
stantly) and switches automatically soon
after.
There must always be some petrol in the
tank to protect the petrol pump.
To carry out the starting manoeuvre cor-
rectly, see the warnings and advice in the
Owner Handbook under the chapter
“Starting the engine” enclosed with this
Supplement.
In this condition it is possible
to continue driving running on
petrol (excluding the LPG fu-
el system). To stop the
buzzer, press button A: the green ON
LED will go out and the yellow OFF
LED will remain on constantly. Go to a
Fiat Dealer as soon as possible to have
the system checked.
System failure signalling
The car has an autodiagnostic system ca-
pable of signalling any malfunctions in the
LPG fuel system through the green ON
LED fig. 7flashing. In the case of faults
that could affect the correct operation of
the engine, the LPG control unit will au-
tomatically switch from LPG operation to
running on petrol.
This condition will be shown by:
– the yellow OFFLED on constantly;
– the green ONLED flashing;
– an acoustic warning from the switch
buzzer (slow frequency).
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FIAT PUNTO LPG
AT THE FILLING
STATION
LPG filler
The gas filler is located next to the petrol
filler cap. It has a one-way valve, located
in the actual filler body.
To access the filler B-fig. 8, open the ac-
cess flap Aand undo the cap C.
Observe the following precautions during
the refuelling operation:
– switch off the engine;
– apply the handbrake;
– turn the ignition key to the STOPpo-
sition;
– do not smoke;
– hand the special adaptor over to the
qualified LPG refuelling personnel.
IMPORTANT Before refuelling with LPG,
the qualified personnel should make sure
that the adapator is correctly tightened
onto the filler fitting.
IMPORTANT Depending on the country,
there are two types of adaptors for refu-
elling pumps. The adaptor that comes with
the car in a special case is specifically de-
signed for the country in which the car is
sold. If you are in a different country, find
out what type of adapator is used there.
WHEELS
Wheel repair
The car does not have a spare wheel but
comes with a quick tyre repair kit known
as Fix&Go.
The kit is located on the left side of the
luggage compartment and is fastened by
velcro.
See the instructions in the booklet that
this supplement comes with.
The tool box fig. 9is located under the
driver’s seat and fastened by velcro.
FUSE REPLACEMENT
The LPG system components are pro-
tected by a 20A fuse F81 (power supply +
battery) installed, depending on the ver-
sion, near the battery or in the engine
compartment junction unit and a 5A fuse
F16 (power supply + ignition) in the en-
gine compartment junction unit.
For all the other fuses, consult the Own-
er Handbook that this supplement comes
with.
fig. 8F0M0479m
fig. 9F0M0480m
IMPORTANT Only use LPG for mo-
tor vehicles.
IMPORTANT Look after the LPG
adapator carefully so that it does not
get damamged.
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