engine FIAT GRANDE PUNTO 2008 199 / 1.G Repair Manual

179
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
7.5
7.5
5
5
10
5
20
20
20
20
5
7.5
5
5 1
8
13
2
5
11
4
6
14
7
12
9
3
10
FUSE SUMMARY TABLE
Fuse box on dashboard fig. 40
USERSFUSE AMPERE
Right dipped headlamp
Left dipped headlamp, headlamp alignment corrector
INT/A power supply for relay coils in engine fuse junction unit and relay coils in
body computer control unit
Front courtesy light, rear courtesy light, lights in visors, door lights, luggage
compartment light
+ battery power supply for EOBD diagnostic socket, automatic climate control
system control unit, alarm siren, car radio, convergence control unit
INT power supply for instrument panel, switch on brake pedal (N.O. contact),
third brake light
Door locking/unlocking motors, dead lock activation motors, tailgate unlocking motor
Windscreen/rearscreen washer pump
Electric window motor on driver’s front door
Electric window motor on passenger side front door
INT power supply for control panel lighting, parking control unit, tyre pressure
monitoring control unit, electric door mirrors movement, rain sensor, electric roof
control unit, by-port infotelematic socket
Air Bag control unit
Instrument panel
INT power supply for switch on brake pedal (NC contact), switch on clutch pedal,
interior heater unit, convergence control unit, car radio preparation system
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180
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
20
10
10
15
30
5
10
5
7.5
30
15
10
15
20 09
10
11
14
15
16
17
18
19
20
21
22
22
22
Fuse box in engine compartment fig. 42
USERSFUSE AMPERE
Headlamp washer pump
Single tone horn
Engine management system secondary loads
Left main beam headlamp, right main beam headlamp
PTC1 additional heater
Engine management control unit, engine management system management relay,
robotized gearbox control unit, robotized gearbox starting management relay,
robotized gearbox selector lever
Engine management control unit (power supply)
Engine management control unit, engine management system management relay
Air conditioning compressor
Heated rear windscreen
Electric fuel pump on tank
Fire engine control system primary loads (coils and injectors)
Bipower engine control system primary loads (coils and injectors),
1.3 Multijet euro 4 version engine management control system primary loads
(engine management control unit)
1.3 Multijet euro 5 version engine management control system primary loads
(engine management control unit), 1.6 Multijet version engine control system
primary loads (engine management control unit)
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181
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
23
24
30
84
84
85
86
87
88
USERSFUSE AMPERE
BSM braking system control unit (control unit and solenoid valves)
ESP electric steering system control unit (+ignition power supply),
NFR braking system control unit (+ignition power supply), yaw sensor on tunnel
Left fog light, right fog light
Robotized gearbox control unit
Methan system CNG system management solenoid valves
Current socket (preparation)
Passenger compartment, cigar lighter current socket
Reversing light, relay coils on engine fuse junction unit, flow meter,
water in diesel sensor
Defroster on driver’s door mirror, defroster on passenger side door mirror20
5
15
10
10
–
15
5
7.5
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186
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
Do not start the engine
when towing the car.
WARNING
Before fitting the hook,
clean accurately its thread-
ed seat. Before starting to tow, make
sure to have tighten the hook.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the car does not damage the compo-
nents in contact with it. When towing
the car, you must comply with the spe-
cific traffic regulations regarding the
tow ring and how to tow on the road.
WARNING
The front and rear tow hooks
should only be used on the
roads for emergency operations. Tow-
ing is permitted for short journies us-
ing the special device that conforms to
the highway code (rigid bar) to move
the vehicle onto the road in prepara-
tion for towing or transportation on
a special vehicle. The hooks should
NOT be used for recovering the vehi-
cle away from the road or where there
are obstacles and/or for towing using
cables or other non rigid devices. With
regard to the above conditions, tow-
ing should take place with the two ve-
hicles (the one towing and the one be-
ing towed) aligned as closely as possi-
ble along the same centre line axis.
WARNING
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189
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
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●
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SERVICE SCHEDULE FOR PETROL ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of: bodywork,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(versions 1.2 - 1.4 with heater)
Sight inspect accessory drive belt conditions
Replace accessory drive belt/s
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
(excluding 1.4 16Vversion)
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If the car is mainly used for driving in the city, and in any case with an annual mileage of below 10,000 km, change
engine oil and filter every 12 months.
190
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●● ●
●●●●● ●
●●
●●●●● ●
●●●●● ●
●
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●● ●
●●●●● ●
Thousands of km
Check exhaust emissions
Replace air cleaner cartridge
Top up fluids (engine coolant, brakes, battery,
windscreen washer, etc.)
Check timing belt conditions
Check engine control system operation
(through diagnosis socket)
Replace spark plugs
Replace timing belt (*)
Change engine oil and oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
For 1.4 T-JET 120 HP version, in order to ensure correct operation and avoid significant damages to the engine,
it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph
“Engine”);
- to replace the plugs as often as required by the Service Schedule;
- we recommend to refer to the Fiat Dealership.
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191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
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●●
SERVICE SCHEDULE FOR MULTIJET ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check the position/wear of the windscreen/rearscreen wiper blades
Check condition and wear of front disc brake pads andbrake
pad wear indication
Check rear disc brake pad seal condition and wear
Check rear drum brake linings and wear
(1.3 Multijet versions)
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check and top up, if required, fluid levels (engine coolant,
brake/hydraulic clutch fluid, windscreen washer fluid,
battery fluid, etc)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Sight inspect accessory drive belt conditions
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192
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●
●
●● ●
●● ●
●●●●● ●
●● ●
●●●●● ●
Thousands of km
Check engine control system operation (through diagnosis socket)
Replace accessory drive belt/s
Replace toothed timing drive belt (*) (1.6 Multijet versions)
Replace fuel filter
Replace air cleaner cartridge
Change engine oil and oil filter
(Multijet versions without DPF) (or every 24 months)
Change engine oil and oil filter (Multijet versions with DPF) (**)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light or message
(where provided) on the instrument panel (see section “Warning lights and messages”).
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USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and
repeated with external temperatures
below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g.: door-to-
door deliveries) or in case of a long
term inactivity;
❒urban routes;
carry out checks more frequently than re-
quired on Service Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
❒check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Selenia
products, designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
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194
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
fig. 1 - 1.2 and 1.4 8Vversions
Never smoke while working
in the engine compartment:
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
Be careful!, when topping up
take care not to confuse the
various types of fluids: they
are all incompatible with one
another and could seriously damage
the car.
1.Engine coolant
2.Battery
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
fig. 2a - 1.4 16V version
F0M0418m
F0M0419m
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