power steering FIAT MAREA 2001 1.G Workshop Manual

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Marea-Marea Weekend Technical Data
2000 range (§) Steering
00.41
ENGINE TYPE
n^p| 16 v
IESi JTD
Make
Rack and pinion power assisted
Wh
: -<
eel
' o ©
steering wheel
3 2.9
Wh
: -<
eel
%
rack and pinion
travel
142±1.5 mm 137±1.5 mm
/
/
1. *-

^ Minimum turning circle m 10.7 11
# |
Steering angle
r
outer ^
wheel 31° ± 30'
# |
Steering angle
inner ^
wheel 38° ± 30'
Steering column
with two universal joints
Copyright by Fiat Auto 39

Engine
Fuel feed system
16v Marea- Marea Weekend ©
2000 range @
1. Loosen the band securing the catalyzer
acting on the bolt (1) and undo the bolts
(2) fixing the band to the bracket.
2. Disconnect the connector for the rear
Lambda sensor and release the cable from
the retaining bands along the routing.
3. Raise the vehicle, undo the bolts fixing the
catalytic converter to the rear exhaust pipe
and detach the converter, complete with
rear Lambda sensor.
EXHAUST MANIFOLD
Removing-Refitting
- Position the vehicle on a lift, disconnect
the negative battery terminal and discon­
nect the following components, as de­
scribed in the relevant paragraphs.
- Front Lambda sensor
- Catalytic converter heat shield
- Catalytic converter.
4. Remove the protective cover for the power
assisted steering pump drive belt.
6 Print n° 506.763/23

Marea- Marea Weekend •
2000 range ©
16v Engine
Fuel feed system
10.
1. Loosen the belt tension using the lock nut
(2) and the adjustment screw (1); then re­
lease the belt from the pulley.
2. Undo the bolts fixing the bracket for the
power assisted steering pump mounting
and detach the pump.
3. Undo the nuts fixing the exhaust manifold
to the cylinder head and detach the mani­
fold.
- To refit, reverse the order of the operations
carried out for the removal; tension the
power assisted steering pump drive belt,
using the adjustment screw; use tool
189576200 to check that the tension is
between 32 and 45 daN.
ELECTRIC FUEL PUMP WITH LEVEL
SENDER UNIT
Removing-refitting
- Disconnect the negative battery terminal.
- Lift up the lining in the luggage compart­
ment and remove the fuel pup protective
cover.
- Disconnect the electrical connection for the
electric pump assembly and the fuel supply
and breather pipes.
4. Undo the ring nut fixing the electric fuel
pump to the tank using tool 1870736000.
The gasket on the tank housing should be
replaced each time the pump drip tray is
removed-refitted.
NOTE The position of the fuel pump is fixed
and is established by a reference in
the housing in the tank which sou Id
correspond to the projection on the
pump drip tray.
Copyright by Fiat Auto 7

Engine
Fuel feed system
Marea- Marea Weekend 9 ™
2000 range ©
SOLENOID VALVE ON VACUUM RES­
ERVOIR FOR THROTTLE CASING
PNEUMATIC VALVE
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield follow­
ing the instructions in the previous para­
graphs.
1. Disconnect the electrical connections (1)
at the fuel filter and the supply and return
pipes (2) at the reservoir and the supply
pipe to the pump, then loosen the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
2. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the solenoid valve.
VACUUM RESERVOIR
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield and the
fuel filter, following the instructions in the
previous paragraphs.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
3. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the bracket, complete with
solenoid valve, for the throttle casing
pneumatic valve.
34 VI-01 Update IN Print n° 506.763/25

Electrical system
Radio System
55.
CAR RADIO
The radio is customised to fit in with the instrument facia styling. It is fixed because it cannot be adapted
to any other car.
It comes in three versions:
RADIO H4 : with CD player, theft protection, predisposition for handsfree mobile phone use,
connection lead for CD changer, possibility of steering wheel controls.
RADIO H3 : with cassette player, theft protection, predisposition for handsfree mobile phone
use, connection lead for CD changer, possibility of steering wheel controls.
Marea-Marea Weekend
2000 range ©
RADIO M2 : with cassette player, predisposition for handsfree mobile phone use
AERIAL
The car is fitted with aN aerial on the roof.
Electrically-controlled aerial
The car radio is fitted with the wiring for controlling an automatic electric aerial (that rises when the car
radio is switched on and lowers when the radio is switched off).
SPEAKERS
The special sound system comprises:
- 2 elliptical mid-woofer speakers 130 x 180 mm with a power output of 30W max each;
- 2 diffusori fluid iron tweeter dome speakers with a max power output of 40W max;
- 2 full-range 0 130 mm speakers with a power output of 30W max each (only for H4 and H3)
20 XII-00 - Update Publication no. 506.763/24

Radio system
Electrical system Marea- Marea Weekend
2000 range @
55.
Supplementary connections
Connector C
Line output: possibility of connection for power amplifier (Booster)or active speaker
C1 Rear speaker (left +)
C2 Rear speaker (right +)
C3 Earth (-)
C4 Front speaker (left +)
C5 Front speaker (right +)
C6 Switch signal for power amplifier: on/off (max. 0.3A).
Phone input
Possibility of mobile phone handsfree connection
C7 NF phone
C12 NF phone earth
Remote control from steering wheel (H4 and H3 versions)
C8 Earth
C9 Remote control
Cd changer connection (H4 and H3 versions)
C13 CD bus control line
C15 CD bus earth
C16 +12V supply voltage for cd changer
C17 Switching voltage for cd changer
C18 NF CD earth
C19 left NF CD
C20 rifht NF CD
22 XII-00 - Update Publication no. 506.763/24

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ©
55.
RADIO SYSTEM - CIGAR LIGHER
Component key
3 Power fusebox
4 Junction unit:
6 Instrument panel
10 Engine battery earth
11 Battery
12 Ignition switch
22 Left facia earth
28 Connection between facia/rear cables
35 Connection between dashboard/left front
door cables
36 Connection between dashboard/right front
door cables
42 Right facia earth
48 Radio receiver with clock
49 Left front tweeter speaker
50 Right front tweeter speaker
51 Speaker in left front door
52 Speaker in right front door
53 Left rear speaker
54 Right rear speaker
69 Cigar lighter
248 Radio controls on steering wheel
310 Connection bridge
320 Aerial power supply
321 Connection for TELEPASS
28B Facia/rear lead connection
* BN n.d. S 120B HG310C Z120B
AG 48B *
HV310C
* NZ n.d
AB48B* AB
AR48B* .AR
*BR53
*SN 36
BR 48B *
SN n.d.'
36 Connection between dashboard/right front door cables
S28B.
HG 310D
GN 244A
Z28B
N 19
A n.d
AG n.d
B310E
MN n.d.
LR 66
BN 111B
HV66
H 111A
A111B
AG 68
MN68
48A Radio receiver with clock
*N22
BN 319*
* R n.d
* RV 320
*VN 6B
48 B Radio receiver with clock
BN 319*
(*) The cables involved in the wiring diagram are marked with an asterisk.
20 Print n° 506.763/23

nent
Key
55.
Component key
1 Left front light cluster
2 Right front light cluster
3 Power fusebox
4 Junction unit
5 Dipped headlamps relay feed
6 Instrument panel
7 Steering column switch unit
8 Left front earth
9 Right front earth
10 Engine battery earth
10A Bodyshell battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
14 Left number plate light bulb
15 Right number plate light bulb
16 Left rear light cluster
17S Right rear light cluster
18 Left rear earth
19 Right rear earth
20 Left front side direction indicator
21 Right front side direction indicator
22 Left facia earth
23 Hazard warning lights switch unit
24 Windscreen wiper motor
25 Electric windscreen/rearscreen washer pump
26 Windscreen wiper motor
28 Connection between dashboard/rear cables
29 Connection between front/fog light cables
30 Left fog light
31 Right fog light
32 Fog lamp control relay
34 Switch control panel
35 Connection between dashboard/left front
door cables
36 Connection between dashboard/right front
door cables
39 Heated rear windscreen
40 Brake lights control switch
41 Additional brake light
42 Right dashborad earth
43 Left headlamp alignment corrector actuator
44 Right headlamp alignment corrector actuaor
45 Headlamp alignment control unit
46 Left low tone horn
47 Right high tone horn
48 Radio receiver with clock
49 Left front tweeter speaker
50 Right front tweeter speaker
52 Speaker in right front door
53 Left rear speaker
54 Right rear speaker
55 Front/engine lead connection
56 Fuel gauge unit
57 Inertia switch
58 Control panel light dimmer
64 Glove compartment light bulb with built in
switch
65 Luggage compartment light
66 Electrically-adjustable door mirror contro
buttons
67 Left door mirror
68 Right door mirror
69 Cigar lighter
70 Connection between dashborad/front ca­
bles
73 Pushbutton unit for front electric windows
on left arm-rest
74 Pushbutton unit for right front electric win­
dows on right arm-rest
76 Left front electric window motor
77 Right front electric window motor
78 Pushbutton unit for rear electric windows
on left front door
80 Rear electric window inhibition switch
82 Pushbutton unit for left rear electric win
dows on left front door
83 Pushbutton unit for right rear electric win­
dows on right rear door
84 Left rear electric window motor
85 Right rear electric window motor
86 Connection between rear/left rear door ca
bles
87 Connection between rear/right rear doo
cables
88 Insufficient brake fluid level sensor
89A Left brake pad wear sensor cable connec
tion
90 Switch signalling handbrake applied
92A Electric sun-roof lead connection
93A Electric sun roof control unit
95 Connection between front/anti-lock brake;
A.B.S. cables
96 Power fuse for anti-lock brakes A.B.S.
97 Electric headlamp washer pump
98 Headlamp washer intermittence
100 Alarm electronic control unit
105 Alarm deactivation switch
106 Alarm switch on engine bonnet
107A Door remote control receiver
107B Vehicle interior front courtesy light
108 Left rear central locking
109 Right rear central locking
110 Left front central locking
111 Right front central locking
114 Air bag electronic contol unit
115 Passenger Air Bag
116 Driver's Air Bag
117 Air Bag/facia cables connection
120 Connection for air conditioning unit cables
121 Three stage pressure switch
122 Engine cooling fan low speed relay
122 Engine cooling fan low speed relay
123 Engine cooling fan high speed relay feed
124 Air condiitoning compressor control relay
127 Connection between front left cable/cabli
on relay holder bracket
141

A
21
128 Connection between front/radiator cables
129 Engine cooling fan protection power fuse
129A Power fuse protecting engine cooling fan
no.2
131 Fiat-CODE electronic control unit
132 Petrol vapours cut-out solenoid valve
134 Connection between rear/heated driver's
seat cables
135 Connection between rear/heated passenger
seat cables
136 Detonation sensor
136A 2nd Detonation sensor
137 Vehicle speed sensor
138 Idle adjustment actuator
139 Tester socket for injection system
141A Heated Lambda sensor (upstream of cat.)
141B Heated Lambda sensor (downstream of
cat.)
142 Switch signalling insufficient engine oil
pressure
143 Alternator
144 Rev and TDC sensor
145 Starter motor
146 Throttle valve potentiometer
147 Compressor for air conditioning
148 Earth for electronic injection
150 Injection system relay feed
151 Relay feed for Lambda sensor, electric fuel
pump, injectors
152 Fuse protecting injection system
152A Fuse protecting injection system
152B Fuse protecting injection system
154 Engine cooling fan
155 Ignition coil unit
156 Spark plugs
159 Reversing lights control switch
162 Injector (1)
163 Injector (2)
164 Injector (3)
165 Injector (4)
165A Injector (5) (1998)
166 Idle adjustment actuator
167 Air flow meter
168 Timing sensor
170 Resistance for engine cooling fan
174 Power earth for A.B.S.
177 Sensor on left front wheel for A.B.S.
178 Sensor on left rear wheel for A.B.S.
179 Sensor on right front wheel for A.B.S.
180 Sensor on right rear wheel for A.B.S.
181 A.B.S. hydraulic control unit
182A Right brake pad wear sensor cable connec­
tion
183 Ignition coil (1°)
184 Ignition coil (2°)
185 Ignition coil (3°)
186 Ignition coil (4°)
187 Ignition coil (5°) (1998)
189 Variable valve timing
190 Injection/ignition electronic control unit
(1998)
193 Earth for electronic injection
194 Injection/injector braid lead connection
195 Injection/ignition electronic control unit
(1596)
199 FIAT CODE aerial
201 Heaer plugs control unit
202 Heater/air conditioning unit symbol lighting
bulbs
206 Car interior climate control fan
209 Intake air flap control actuator
211 Frost sensor
222 Climate control system earth
223 RPM sensor
228 Heater plugs (TD)
231 Clock spring connector
236 Connection betwen rear lead and tail-gate
238 Rear electric windows control unit
239 Connection between Air Bag/left preten­
sioner cables
240 Connection between Air Bag/right preten­
sioner cables
241 Left pretensioner
242 Right pretensioner
243 Luggage compartment light button
244 Integrated services control system
245 Rear courtesy light
248 Radio controls on steering wheel
252 Connection between automatic transmis­
sion/engine cables
253 Air conditioner control unit
254 Climate control system controls with pas­
senger compartment temperature sensor
255 Electronic speed governor for climate con­
trol fan
256 Air mixture control actuator
257 Fuel pump relay feed
258 Treated air temperature sensor
259 Required temperature adjustment switch
260 MAX-DEF microswitch
261 Tailgate locking/unlocking actuator
262 Seat belts warning light switch
264 Left rear vehicle interior courtesy light
265 Right rear vehicle interior courtesy light
267 Automatic transmission control unit
268 Connection between automatic transmis­
sion/front cables
269 Connection between automatic transmis­
sion/dashboard cables
270 Connection between automatic transmis­
sion/rear cables
271 Kick-down switch
272 Ignition switch solenoid
273 Automatic transmission system protective
fuse
Co