engine FIAT PALIO 2003 178 / 1.G India Version Owners Manual
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WELCOME ABOARD FIAT PALIO
Fiat Palio is a car presenting an original bodyline, designed to offer great driving satisfaction with full safety and
with maximum respect of the environment. Everything, from its new multivalve engine to its safety devices, from
its improved comfort for driver and passengers alike to its practical solutions, with the possibility of a large load-
ing volume contributes to make you appreciate the personality of your new Fiat Palio.
And you will realise it later when you discover that its driving style and performance goes hand in hand with
new manufacturing processes that help cut running costs.
For instance, Fiat Palio only needs you to take it for its first servising
2
*Replace the engine oil every 7,500 kms or every 18 months.
Moving to the Max
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4
Expansion tank
Do  not  remove  the  cap
when the coolant fluid is boiling.
Climate control tub-
ing
Do not open. 
High pressure gas. 
Belts and pulleys
Moving  parts;  do  not
expose  any  part  of  the
body or clothes.
SYMBOLS
On  some  components  of  your  Fiat
Palio, or near them, are applied spec-
ified  coloured  labels,  whose  symbols
attract  the  attention  and  indicates
important  precautions  that  the  user
must  observe  towards  the  compo-
nents under analysis.
A  list  of  symbols  to  be  found  on
your  Fiat  Palio  is  given  below  with
the name of the component to which
it relates besides.
It is also indicates the meaning that
the symbol represents depending on
the  subdivision  of:  danger,  prohibi-
tion,  warning,  obligation,  to  which
the symbol belongs.
DANGER SYMBOLS
Coil
High voltage.
Battery
Corrosive fluid.
Battery
Explosion.
Fan
It  can  start  when  the
engine is switched off also.
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6
OBLIGATION SYMBOLS
Battery
Protect eyes.
Battery
Jack
Refer  the  owner
handbook.
Expansion tank
Use  only  the  fluid  pre-
scribed in the “Refueling” chapter.
Engine
Use  only  the  lubricant
prescribed  in  the
“Refueling” chapter.
Unleaded fuel car
Use  only  unleaded  fuel
87 R.O.N.
Windscreen wiper
Use  only  the  fluid  pre-
scribed in the “Refueling”
chapter.
Brake circuit
Do not exceed the max-
imum  level  of  the  fluid  as
indicated  on  the  tank.  Use  only  the
fluid  prescribed  in  the  “Refueling”
chapter.
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READY TO GO
Sit  comfortably  in  your  car  and  get  ready  to...
read.
The following pages tell you everything you need to
know  to  start  off  in  the  best  way:  that  is  to  say,  in
total safety, right from the start.
In a few minutes you will be confident with warning
lights, instruments and main devices.
All  adjustments  must  be  made  when  the  car  is  sta-
tionary.DASHBOARD INSTRUMENT HOLDER  ......... PAGE  9
INSTRUMENT PANEL  .......................................... PAGE  10
KEYS ............................................................................ PAGE 11
SEATS  ........................................................................ PAGE  11
HEAD RESTS  ........................................................... PAGE  11
SAFETY BELTS  ........................................................ PAGE  12
STEERING COLUMN STALKS  ........................... PAGE  13
REARVIEW MIRRORS  ........................................... PAGE  14
MANUAL CLIMATE CONTROL ........................ PAGE  14 
HAZARD LIGHTS  .................................................. PAGE  14
COMMAND SWITCHES  .......................................PAGE  15
ELECTRIC WINDOW WINDER  ....................... PAGE  15
BOOT  ........................................................................ PAGE  16
ENGINE BONNET   ............................................... PAGE  16
DOORS  ..................................................................... PAGE  17
AT THE FILLING STATION .................................. PAGE 18
8
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9
1.Adjustable  side  air  vents  - 2.Vents  for  air  dispatch  to  side  windows  - 3.Adjustable  central  air  vents  - 4.Commands  and
pilot lights  - 
5.Sound system seat - 6.Switch for hazard lights - 7. Digital clock - 8.Command lever of windscreen/rear win-
dow wiper and washer  - 
9.Instrument panel and pilot lights - 10.Air bag - 11.External light command lever - 12.Object box -
13.Climate  command  - 14.Cigar  lighter  - 15.Ashtray  - 16.  Horn  Pad  - 17.Ignition  switch  - 18.Access  to  the  fuse  box    -
19.Lever for opening hood to access engine.
P4E02269
DASHBOARD INSTRUMENT HOLDER
The presence and the position of the instruments and indicators may vary according to the version of your car.
fig. 1
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10
VERSIONS 1.2 EL - ELX
A
-  Fuel  level  gauge  with  reserve
warning light.
B-  Speedometer,  kilometre
counter and trip meter.
C- Engine coolant temp. gauge.
VERSIONS 1.6 - GTX
A
-  Fuel  level  gauge  with  reserve
warning light.
B-  Engine  coolant  temperature
gauge.
C-  Speedometer,  kilometre
counter and trip meter.
D- Rev counter.                           
fig. 2P4E02270
fig. 3P4E02271
INSTRUMENT PANEL
VERSION 1.9 D EL-ELX
A
-  Fuel  level  gauge  with  reserve
warning light.
B- Engine coolant gauge.
C-  Speedometer,  kilometre
counter and trip meter.
D- Rev counter.
P4E02671
Note:  Dial  gauge  background
colours for illustrative purpose only.
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16
ENGINE BONNET
To  open:  pull  lever A-fig. 22.
Press  lever   
Band  lift  the  bonnet.
Insert  the  end  of  rod 
A-fig. 23in
the recess 
Bon the bonnet.
To  close:  remove  rod 
Afrom
recess 
Band refit it in its clip. Lower
the  bonnet  until  it  is  about  20  cm
above  the  engine  compartment  and
let  it  fall.  Make  sure  the  bonnet  is
locked. 
fig. 22
P4E02124
Open  the  boot  only
when  the  car  is  station-
ary.
EXTENDING THE BOOT
For  extending  the  boot  space  by
adjusting  the  rear  seat  refer  to  the
chapter  on  “Getting  to  know  your
car”.
fig. 21
P4E01944
BOOT
From  outside  the  car:  use  ignition
key to open.
From  inside  the  car:  pull  lever 
A-
fig. 21
. 
Improper  use  of  the
electrical windows can be
dangerous.
Before and during their opera-
tion ensure that passengers are
not at risk from the moving glass
either by personal objects getting
caught in the mechanism or by
being injured by it directly.
Always remove the ignition key
when  you  get  out  of  the  car  to
prevent the electric windows be-
ing  operated  accidentally  and
constituting a danger to the peo-
ple left in the car.
fig. 20
P4E01791
MANUAL WINDOWS fig. 20
To  wind  down/up  the  door  win-
dows  operate  the  command 
Ahan-
dles.
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GETTING TO KNOW YOUR CAR
You should read this chapter sitting comfortably in
your new Fiat Palio. This way you can see the parts
described in the handbook at a glance and immediate-
ly check out what you have just read for yourself.
You will quickly become familiar with your Fiat Palio,
and its control and other features. Later, when you start
the engine and join the traffic, you will make a host of
other pleasant discoveries.INSTRUMENTS  ......................................................... PAGE 33
WARNING LIGHTS  ................................................ PAGE 35
HEATING/
CLIMATE CONTROL SYSTEM  ............................ PAGE 37
MANUAL CLIMATE CONTROL SYSTEM  ....... PAGE 38
STEERING COLUMN STALKS ............................. PAGE 41
CONTROLS ............................................................... PAGE 43
INTERIOR EQUIPMENT  ........................................ PAGE 45
DOORS ........................................................................ PAGE 48
BOOT  .......................................................................... PAGE 51
BONNET  .................................................................... PAGE 54
HEADLIGHTS ............................................................ PAGE 56
ABS  ............................................................................... PAGE 56
AIR BAG ...................................................................... PAGE 58
SOUND SYSTEM ....................................................... PAGE 60
AT THE FILLING STATION  ................................. PAGE 62
PROTECTING THE ENVIRONMENT  ............... PAGE 63
20
KEYS  ............................................................................. PAGE 21
IGNITION SWITCH  ............................................... PAGE 21
INDIVIDUAL SETTINGS  ........................................ PAGE 22
SEAT BELTS  ............................................................... PAGE 24
TRANSPORTING CHILDREN IN SAFETY  ...... PAGE 29
PRETENSIONER  ....................................................... PAGE 32
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21
IGNITION 
SWITCH
The key can turn to 4 different po-
sitions 
fig. 2:
– 
STOP:  engine  switched  off,  ex-
tractable  key,  steering  column  lock.
Some electrical devices (e.g. door cen-
tralized  lock  etc.)  remain  operational.
– 
MAR: ride position. All electrical
devices are operational.
– 
AVV: engine starting.
– 
PARK: engine switched-off, park-
ing lights switched on, extractable key,
steering column lock. To turn the key
in 
PARK position, press the button
A.
In the event of a break-
in (e.g. attempted theft),
have the car checked at a
Fiat Dealership prior to driving
again.
fig. 1
P4E02062
KEYS
Two keys are provided with the car
& (
fig. 1) they are used for:
– the ignition;
– the front doors;
– the boot door.
Together with the keys, a self-stick
label is supplied. On this label is re-
ported the number to be quoted to
Fiat Dealershipwhen ordering du-
plicate keys.
fig. 2
P4E02017
When getting out of the
car,  always  remove  the
key, to avoid someone ac-
cidentally activating the controls.
Remember to engage the hand
brake, ensuring complete lockup
of the car, engage gear and leave
the wheels steered. If the car is
parked on a very sloping road, we
recommend you lock the wheels
also  with  a  wedge  or  a  stone.
Never leave children alone in an
unattended car.
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34
If the gauge reaches the
red section, stop the en-
gine immediately and go
to a Fiat Dealership.Do not travel with the fuel tank al-
most empty: as gaps in fuel delivery
could damage the catalyser.
ENGINE COOLANT TEMPER-
ATURE GAUGE fig. 23-24
Under normal conditions, the needle
may hover around the scale according
to the car use and engine cooling sys-
tem management that the system self-
adjusts continually, but it should always
remain out of the red (danger) section.
REV COUNTER fig. 25
The needle in correspondence with
the red marks indicates over-revving
that can damage the engine. So it has
to be avoided.
IMPORTANT The electronic in-
jection control system will progres-
sively cut off the flow of fuel when the
engine is over-revving and the engine
will consequently loose power.
fig. 24
P4E01383
fig. 25
P4E01841
DIGITAL CLOCK fig. 26
The clock displays time in a 24 hour
format.
To  set  hour:  press  the  button 
A.
To set minute: press the button 
B.
Each time the button is pressed, the
number will change of a unit. 
Keeping the button press for a few
seconds, you will have the automatic
quick advancement.
As  you  near  the  desired  hour,  re-
lease the button and complete the set-
ting with individual pressures.
fig. 26
P4E02277
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