engine FIAT PALIO 2003 178 / 1.G India Version Owner's Guide

82
BUMP STARTING IF A TYRE IS
PUNCTURED
Follow the instructions on this and
the following pages to use the jack and
spare wheel correctly.
Remember that until
the engine has started the
brake booster and power
steering systems will not work
and a greater effort will therefore
be required to depress the brake
pedal or turn the steering wheel.
An incorrectly posi-
tioned jack may cause the
car to fall.
Do not use the jack to lift loads
exceeding that indicated on the
label attached to the jack itself.
The jack should only be used to
change a wheel on the car for
which it is designed. It should not
be put to other uses or employed
to raise other models of cars. Un-
der no circumstances should it be
used when carrying out repairs
under the car.
Do not lubricate the bolt
threads before fitting them back:
they could come loose.
Never start the engine,
when the car is raised on
a jack. Never tamper with
the inflation valve. Never place
tools between the rim and tyre.
Check the tyre and spare wheel
pressure regularly. The tyre in-
flation pressure is shown in the
“Technical specifications” chap-
ter.
Never bump start the
engine (by pushing, tow-
ing or coasting downhill).
This could cause fuel to flow in-
to the catalytic exhaust system
and damage it beyond repair.
If the car is fitted with al-
loy rims, a specific spare
wheel is provided. It is dif-
ferent from the one provided for
the cars fitted with steel rims. In
the event of successive purchase
of alloy rims, replacing the steel
rims, we suggest you to keep at
disposal 4 genuine bolts, which
will be used only with the spare
wheel. Danger of damaging the
wheel hubs
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83
1. STOP THE CAR
– Stop the car in a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground should be flat and adequately
firm. If you have to change the wheel
at night, choose a lit area if possible.
– Turn the engine off and pull up the
handbrake.
– Engage first or reverse gear.
– Alert other drivers that the car is
stationary in compliance with local
regulations: hazard warning lights,
warning triangle etc.
Any passenger should get out and
wait as far away as possible from the
dangers of traffic.
If the road is sloping or bumpy, place
wedges or other suitable material un-
der the wheels to prevent the car from
moving.
2. TAKE OUT THE TOOLS,
JACK AND SPARE WHEEL
They are in the boot.
The tool bag is secured to the inter-
nal boot wall by proper belts,
fig. 2;
to take it out, lift the adhesive strip of
the belts. The bag contains: the jack
A-
fig. 3
, the jack operating handle B, the
wheel bolt wrench
C, the tow hitch D
and the screwdriver E.
fig. 2
P4E02373
fig. 4
P4E02375
fig. 3
P4E02374
– Lift the carpet covered flap.
– Loosen the fastener
A-fig. 4and
take the spare wheel.
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95
FUSES IN THE ENGINE
COMPARTMENT fig. 34(a, b, c)
-35
The devices protected by the fuses in
the engine compartment are listed in
the following tables.
fig. 35
P4E02274
fig. 34 (a) 1.2 version
P4E02053
fig. 34 (b) 1.6 16V version
P4E02672
fig. 34 (c) 1.9D version
P4E02673
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6
7
15
20
8
15
7
1
1
1
2
2
2
3
3
3
3
4
4
5
5
6
7
21
24
25
26
27
28
2960A
60A
15A
10A
10A
15A
10A
30A
30A
30A
40A
40A
40A
50A
50A
50A
60A
60A
60A
40A
40A
40A
15A
-
-
-
10A
15A
20A
30A
Componentfuse N. Ampere Location
Fig. 34 (b)
Fig. 34 (c)
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 33
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig. 34 (a)
Fig. 34 (b)
Fig. 34 (c)
Fig 35
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
Fig 33
97
C
ABS (1,6 16V version)
ABS (1,9 D version)
Clock (power supply under key)
Clock (power supply not under key)
Clock (illumination)
Instrument panel power supply
Control illumination
Fuel pump/injection system (1.2 version)
Fuel pump/injection system (1.6 16v version)
Fuel pump/injection system (1.9 D version)
Ignition switch (1.2 version)
Ignition switch (1.6 16v version)
Ignition switch (1.9 D version)
General power supply of the servicces (1.2 version)
General power supply of the servicces (1.6 16v version)
General power supply of the servicces (1.9 D version)
General power supply of the servicces (1.2 version)
General power supply of the servicces (1.6 16v version)
General power supply of the servicces (1.9 D version)
Engine cooling fan (1.2 version)
Engine cooling fan (1.6 16v version)
Engine cooling fan (1.9 D version)
Lambda Sensor
Available
Available
Available
Spare fuse
Spare fuse
Spare fuse
Spare fuse
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101
Do not tow the car by
using flexible elements
(metallic cables, ropes or
strings); only the use of a rigid
bar, with the ends supplied with
adequate joints, is allowed. Make
sure to fix the joint to the car in
order not to damage the near el-
ements.
Before starting to tow, turn the
ignition key to MAR and then to
STOP. Do not remove the key. If
the key is removed, the steering
lock engages automatically which
prevents the wheels being turned.
While the car is being towed
with the engine off, remember
that the brake pedal and steering
will require more effort as you no
longer have the benefit of the
brake booster and the power
steering.
The towing vehicle must be dri-
ven as evenly and softly as possi-
ble to prevent counterblows.IF THE CAR
NEEDS TO BE
TOWED
The tow hitch is supplied as standard
with the car. It is in the tool kit at-
tached to the spare wheel.
To fasten the tow hitch:
1)Take the tow ring.
2) Remove the cover from the rear
bumper
fig. 40or from the front
bumper
fig. 41by lever with a screw-
driver in the point shown by the ar-
row.
fig. 40
P4E02196
fig. 41
P4E02197
When towing the car,
you must comply with the
specific traffic regulations
regarding the tow hitch and how
to tow on the road.
3)Fasten the ring on the threaded
pin, rear
fig. 40or front fig. 41.
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102
IF ANYONE IS INJURED
– Never leave the injured person
alone. The obligation to provide as-
sistance exists even for those not di-
rectly involved in the accident.
– Do not congregate around the in-
jured person.
– Reassure the injured person that
help is on its way and will arrive soon.
Stay close by to calm him/her down in
case of panic.
– Unfasten or cut seat belts holding
injured parties.
– Do not give an injured person any-
thing to drink.
– Do not move an injured person un-
less the following situation arise.
– Pull out the injured person from
the car only if there is a risk of it catch-
ing fire, sinking in water or is likely to
fall over a cliff or etc. Do not pull
his/her arms or legs, do not bend the
head and, as far as possible, keep the
body horizontal.
IF AN ACCIDENT
OCCURS
– It is important to keep calm.
– If you are not directly involved in
the accident, stop at least ten metres
away from the accident.
– If you are on a motorway, stop
without obstructing the emergency
lane with your car.
– Turn off the engine and turn on the
hazard lights.
– At night, illuminate the scene of the
accident with your headlights.
– Act carefully, you must not risk be-
ing run over.
– If the doors are blocked, do not at-
tempt to smash the windscreen to get
out of the car. It is made of layered
glass and is very hard. Side and rear
windows are much more easily bro-
ken.
– Mark the accident by putting the
red triangle at the regulatory distance
from the car where it can be clearly
seen. – Call for rescue making the infor-
mation you give as accurate as you
can. On the motorway use the special
column-mounted emergency phones.
– In pile-ups on the motorway, par-
ticularly when the visibility is bad,
there is a high risk of other vehicles
running into those already stopped.
Get out of the car immediately and
take refuge behind the guard-rail.
– Remove the ignition keys from the
vehicles involved.
– If you can smell petrol or other
chemicals, do not smoke and make
sure all cigarettes are extinguished.
– Use a fire extinguisher, blanket
sand or earth to put out fires, how-
ever small they may be. Never use wa-
ter
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107
Thousands of Kilometers 15 3045 6075 90105 120135 150165 180









(*) or every 3 years if the car is used in the following harsh conditions:
- Prolonged use in cold/hot climates, sity driving with prolonged lengths of time at idle speed, driving on dusty roads or roads covered with sand/salt.
- or every 5 years regardless of km covered and use conditions.
NOTE: For every 7,500 km service please refer Owner’s Warranty & Service Policy book.
For every 7,500 km or 6 months (whichever is erlier from previous service) replace engine oil and oil filter.
Top up fluids (engine coolant, brakes, power steering, windscreen washer etc.)
Timing command toothed belt check
Timing command toothed belt replacement
Spark plugs replacement, wire control (*)
Engine control system functionality check
(through autodiagnostic socket)
Change gear/differential gear oil level check
Changing engine oil (every 7,500 km or 6 months)
Replace engine oil filter (every 7,500 km or 6 months)
Brake fluid replacement (or every 24 months)
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108
ADDITIONAL
INTERVENTIONS
Every 1000 kmor prior to long
travels, check and possibly restore:
– engine coolant level
– brake - clutch fluid level
– Power steering fluid level
– battery fluid level
– windscreen washer fluid level
– pressure and condition of the tyres.
Every 3000 kmcheck and top up
as necessary: engine oil level.We suggest the use of
FL Group
product expressly recommended,
studied and realized for Fiat cars (see
the “Refuelling” table in the “Techni-
cal Specifications” chapter).
IMPORTANT - Engine oil
Replace the engine oil more fre-
quently than indicated in the Sched-
uled Servicing Plan, in the event that
the car is mainly used in one of the fol-
lowing particularly severe conditions:
– dusty, sandy or muddy roads;
– repeated and short distances (less
than 7-8 km) and with external tem-
perature less than zero;– with engine frequently idling or for
long distances at low speed (e.g. taxi,
door-to-door deliveries or for long
storage).
For any doubt on the engine oil re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
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109
IMPORTANT - Air cleaner
Using the car on dusty roads, replace
the air cleaner more frequently than
indicated in the Scheduled Servicing
Plan.
For any doubt on the air cleaner re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
The maintenance of the
car must be committed
to Fiat Dealership. For
those interventions of ordinary
and small maintenance, always
make sure to have the adequate
equipment, Fiat spare parts and
the consumption fluids; in any
event, do not perform such op-
erations, if you do not have any
experience. IMPORTANT - Fuel filter
Check the conditions of the fuel fil-
ter when changes (choking) are no-
ticed in the engine operation.
IMPORTANT - Battery
We suggest you to carry out the
check of the state of battery charge,
preferably at the beginning of the cold
season in order to avoid the possibil-
ity of freezing the electrolyte.
Such check must be carried out
more frequently if the car is mainly
used for short distances, or if it is
equipped with permanent absorption
users with disconnected key, above all
if applied in after market.
Please refer page no. 52 of 24
hours service assistance booklet
for BAT MOBILE service extend-
ed by M/s. Exide Batteries.You should check the battery fluid
(electrolyte) level more frequently
than shown in the service schedulein
this chapter if the car is used in hot cli-
mates or particularly demanding con-
ditions.
24 HOURS SERVICE
CALL - 9628 290 260
This single response num-
ber is available in 9 cities.*
AHMEDABAD - BANGALORE -
KOLKATA - CHENNAI - DELHI -
HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above
cities; Dial city code followed by the single
response numberFor further information about Fiat Service Network please refer 24 Hours Service
AssistanceBooklet provided.
104-127 03/03/2003 06:53 PM Page 109

The jack, with which the
car is equipped, is pre-
scribed only when the
wheel must be replaced. For ex-
igencies different from this latter,
the lifting of the car must re-
spect particular modalities.
Therefore, we recommend you
to perform the operation at Fiat
Dealership.
110fig. 1 - Versions 1.2
P4E02275CHECKING
FLUID LEVELS
1.Engine oil - 2.Battery -3. Brake-
clutch fluid -
4.Windscreen/rear mir-
ror washer fluid -
5. Engine coolant -
6.Power steering fluid.
Pay attention, during
refilling operations, not to
confuse the different
types of fluids: they are all in-
compatible and the car could be
seriously damaged if there is
wrong usage.
Pay attention to scarves,
ties and clothes which are
not tight: they could get
entangled in the moving parts.Never smoke during the
interventions in the en-
gine compartment: flam-
mable gas and vapours could be
present, with the risk of a fire.
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