fuel pressure FIAT PALIO 2003 178 / 1.G India Version Owners Manual
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Page 35 of 156

34
If the gauge reaches the
red section, stop the en-
gine immediately and go
to a Fiat Dealership.Do not travel with the fuel tank al-
most empty: as gaps in fuel delivery
could damage the catalyser.
ENGINE COOLANT TEMPER-
ATURE GAUGE fig. 23-24
Under normal conditions, the needle
may hover around the scale according
to the car use and engine cooling sys-
tem management that the system self-
adjusts continually, but it should always
remain out of the red (danger) section.
REV COUNTER fig. 25
The needle in correspondence with
the red marks indicates over-revving
that can damage the engine. So it has
to be avoided.
IMPORTANT The electronic in-
jection control system will progres-
sively cut off the flow of fuel when the
engine is over-revving and the engine
will consequently loose power.
fig. 24
P4E01383
fig. 25
P4E01841
DIGITAL CLOCK fig. 26
The clock displays time in a 24 hour
format.
To set hour: press the button
A.
To set minute: press the button
B.
Each time the button is pressed, the
number will change of a unit.
Keeping the button press for a few
seconds, you will have the automatic
quick advancement.
As you near the desired hour, re-
lease the button and complete the set-
ting with individual pressures.
fig. 26
P4E02277
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63
PROTECTING THE
ENVIRONMENT
Protecting the environment has been
the guiding principle in the design of the
Fiat Palio right from the start. The re-
sult is the use of materials and creation
of devices that can reduce or consid-
erably curtail harmful influences on the
environment.
The devices for curtailing emission
for petrol version are:
– a three-way catalytic converter;
– Lambda sensor;
– an anti evaporation system.
The devices for curtailing emission
for diesel version are:
– Catalytic converter;
– Exhaust gas recirculation.
As a consequence Fiat Palio is ready
to travel well ahead of the most strin-
gent international pollution control
standards.
fig. 74
P4E01945
IMPORTANT If required, replace
the fuel cap with another genuine cap
to avoid affecting the efficiency of the
fuel vapour recovery system.
NEVER go close to the
tank filler with naked
flames or lit cigarettes:
Also avoid going too close to
the fuel tank filler area, to avoid
inhaling harmful vapours.FUEL FILLER CAP
To unlock the fuel filler cap flap from
inside the car, lift the lever
A-fig. 74.
The airtight seal of the filling cap may
lead to a slight increase of pressure in
the tank. A hissing sound when the
cap is removed is therefore quite nor-
mal.
20-63 03/03/2003 06:03 PM Page 63
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75
CONTAINING RUNNING COSTS
AND POLLUTION
Tyres
Tyre pressure should be checked at
least once every four weeks: if the
pressure is too low fuel consumption
increases as the resistance to the
rolling movement of the tyre is
greater. In this state, tyre wear is in-
creased and handling suffers which will
effect safety.
Unnecessary loads
Do not travel with too much load in
the boot. The weight of the car (above
all in the urban traffic)and its trim
greatly effects consumption and sta-
bility.
Roof rack/ski rack
Remove roof racks and ski racks
from the roof of the car as soon as
they are no longer needed. These ac-
cessories reduce the aerodynamic
penetration of the car and will increase
consumption.
Electrical devices
Use electric devices for the neces-
sary time only. The heated rear win-
dow, additional lights, windscreen
wipers, heater, fan of the heating sys-
tem require large amounts of elec-
tricity and increasing the request for
power will also increase fuel con-
sumption (up to +25% when driving in
towns). Some suggestions which may help
you to keep the running costs of the
car down and lower the amount of
toxic emissions released into the at-
mosphere are given below.
GENERAL
CONSIDERATIONS
Car maintenance
The overall state of the car is an im-
portant factor which has a marked in-
fluence over fuel consumption and dri-
ving comfort and on the life span of
your car. For this reason care should
be taken to maintain your car by car-
rying out the necessary checks and
regulations in accordance with the
specifications given in the service
schedule (see sections: spark plugs,
idling, air cleaners, timing).
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82
BUMP STARTING IF A TYRE IS
PUNCTURED
Follow the instructions on this and
the following pages to use the jack and
spare wheel correctly.
Remember that until
the engine has started the
brake booster and power
steering systems will not work
and a greater effort will therefore
be required to depress the brake
pedal or turn the steering wheel.
An incorrectly posi-
tioned jack may cause the
car to fall.
Do not use the jack to lift loads
exceeding that indicated on the
label attached to the jack itself.
The jack should only be used to
change a wheel on the car for
which it is designed. It should not
be put to other uses or employed
to raise other models of cars. Un-
der no circumstances should it be
used when carrying out repairs
under the car.
Do not lubricate the bolt
threads before fitting them back:
they could come loose.
Never start the engine,
when the car is raised on
a jack. Never tamper with
the inflation valve. Never place
tools between the rim and tyre.
Check the tyre and spare wheel
pressure regularly. The tyre in-
flation pressure is shown in the
“Technical specifications” chap-
ter.
Never bump start the
engine (by pushing, tow-
ing or coasting downhill).
This could cause fuel to flow in-
to the catalytic exhaust system
and damage it beyond repair.
If the car is fitted with al-
loy rims, a specific spare
wheel is provided. It is dif-
ferent from the one provided for
the cars fitted with steel rims. In
the event of successive purchase
of alloy rims, replacing the steel
rims, we suggest you to keep at
disposal 4 genuine bolts, which
will be used only with the spare
wheel. Danger of damaging the
wheel hubs
80-103 03/03/2003 06:49 PM Page 82
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105
SCHEDULED
SERVICING
Correct maintenance of the car is es-
sential for ensuring it stays in tip-top
condition for a long time to come.
For this reason, Fiat prepared a se-
ries of maintenance controls and in-
terventions, from 1000-1500, 7500 &
15000 km and so on.
However it is useful to remember
that the Scheduled Servicing does not
completely exhaust all the exigencies
of the car: also in the initial period of
time prior to the coupon of 1000-
1500 km and later on, between one
coupon and an other, the ordinary at-
tentions are always necessary such as
systematic control with possible fluid
level refuelling, tyre pressure restora-
tion etc…
IMPORTANTThe Scheduled Ser-
vicing Coupons are prescribed by the
Manufacturer. The failure in the exe-
cution of the coupons can cause the
cancellation of the warranty.
The service of Scheduled Servicing is
performed by all
Fiat Dealership,
with prefixed times.
If performing each intervention, in
addition to the prescribed operations,
the necessity of further replacements
or repairs occurs, these latter can be
performed only with the explicit
agreement of the Customer.
IMPORTANT We suggest you to
immediately signal to
Fiat Dealer-
ship
possible small operational non
conformities, without waiting for the
next coupon execution.
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108
ADDITIONAL
INTERVENTIONS
Every 1000 kmor prior to long
travels, check and possibly restore:
– engine coolant level
– brake - clutch fluid level
– Power steering fluid level
– battery fluid level
– windscreen washer fluid level
– pressure and condition of the tyres.
Every 3000 kmcheck and top up
as necessary: engine oil level.We suggest the use of
FL Group
product expressly recommended,
studied and realized for Fiat cars (see
the “Refuelling” table in the “Techni-
cal Specifications” chapter).
IMPORTANT - Engine oil
Replace the engine oil more fre-
quently than indicated in the Sched-
uled Servicing Plan, in the event that
the car is mainly used in one of the fol-
lowing particularly severe conditions:
– dusty, sandy or muddy roads;
– repeated and short distances (less
than 7-8 km) and with external tem-
perature less than zero;– with engine frequently idling or for
long distances at low speed (e.g. taxi,
door-to-door deliveries or for long
storage).
For any doubt on the engine oil re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
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132
FUEL SUPPLY/ IGNITION
Integrated multipoint electronic in-
jection and ignition system: only one
electronic control unit controls both
functions. It processes both the time
the injection lasts (for petrol meter-
ing) and the ignition advance angle.
Type: Multipoint.
Air cleaner: dry, with paper filtering
element.
Fuel pump: by immersion, in the tank.
Injection pressure 3 barMixture metered by electronic pro-
cessing of the data picked up by the
engine speed sensor and absolute
pressure sensor in the intake manifold.
Petrol metering system : a “Closed
Loop” (information on the combus-
tion trend transmitted by the sensor
Lambda).
Ignition order: 1-3-4-2.
Spark plugs:
Modifications or repairs
to the fuel feed system
that are not carried out
properly or do not take the sys-
tem’s technical specifications in-
to account can cause malfunc-
tions leading to the risk of fire.
LUBRICATION
Forced-feed with gear pump with
pressure relief valve incorporated.
Oil purification through full-flow car-
tridge filter.
COOLING
Cooling system with radiator, cen-
trifugal pump and expansion tank.
Thermostat on the secondary circuit
for recirculating the water from the
engine to the radiator. “By-pass con-
trolled” thermostat.
Electrical fan for cooling the radiator
with connection/disconnection, con-
trolled by a thermostatic switch lo-
cated on the radiator.
Spark plug (type)
1.2
Champion RC7BMCChampion RC8BYC
1.6NGK BKR5EZ
Champion RC10YCC
Bosch FR8DE
Other equivalent Spark plug for 1.6 engine
is Champion RC10YCC.
128-143 03/03/2003 07:39 PM Page 132
Page 154 of 156
![FIAT PALIO 2003 178 / 1.G India Version Owners Manual FUEL CAPACITY (litres)
COLD TYRES PRESSURE [bar (kg/cm2) / lb/sq. in (P.S.I)]
ENGINE OIL CAPACITY
Print no.AS/STA 50167-03/2003 - 4thedition - Printed in India
Coordinamento Editoriale Satiz - Torino
FIAT PALIO 2003 178 / 1.G India Version Owners Manual FUEL CAPACITY (litres)
COLD TYRES PRESSURE [bar (kg/cm2) / lb/sq. in (P.S.I)]
ENGINE OIL CAPACITY
Print no.AS/STA 50167-03/2003 - 4thedition - Printed in India
Coordinamento Editoriale Satiz - Torino](/img/10/4664/w960_4664-153.png)
FUEL CAPACITY (litres)
COLD TYRES PRESSURE [bar (kg/cm2) / lb/sq. in (P.S.I)]
ENGINE OIL CAPACITY
Print no.AS/STA 50167-03/2003 - 4thedition - Printed in India
Coordinamento Editoriale Satiz - Torino
24 HOURS SERVICE CALL - 9628 290 260
This single response number is available in 9 cities.*
AHMEDABAD - BANGALORE - KOLKATA - CHENNAI - DELHI - HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above cities; Dial city code followed by the single response number
For further information about Fiat Service Network please refer 24 Hours Service AssistanceBooklet provided.
1.21.6 1.9-
litres kg litres kg litres kg
Oil sump and filter 3.05 2.75 3.88 3.5 4 3.3
Do not disperse used oil in the environment
1.21.6 1.9
Fuel tank 47 47 47
Reserve 5.5 - 7.5 5.5 - 7.5 5.5 - 7.5
Fill petrol run cars only with unleaded petrol with a minimum octane number of 87.
Tyre Average load Full load Spare
Front Rear Front Rear wheel
1.2EL-ELX165/80 R13 1.93/28.00 1.93/28.00 2.24/32.49 2.24/32.49 2.24/32.49
1.6 GTX175/65 R14 1.93/28.00 1.93/28.00 2.24/32.49 2.24/32.49 2.24/32.49
1.9 DEL-ELX165/80 R13 2.1 1.9 2.2 2.2 2.2
0.3 bar should be added to the values given if the pressure is measured while the tyre is hot.
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