engine FIAT PANDA 2007 169 / 2.G Workshop Manual

❒loosen the bolts on the wheel to be re-
placed with the tool E-fig. 4provided;
❒turn handle to partially open the jack;
❒loosen the clamping device B-
fig. 3;
❒take out the tool container Cand take
it near the wheel to be changed;
❒take the space saver spare wheel D;
❒to remove the wheel cap secured by
spring, use the screwdriver provided
levering on the three notches present
on the outer circumference;
fig. 4F0G0695m
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To change a wheel proceed as follows:
❒Stop the car in a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground should be flat and adequately
firm;
❒ turn the engine off and pull up the hand-
brake;
❒ engage first gear or reverse;
❒lift the luggage compartment mat A-
fig. 2;
fig. 2F0G0171m
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fig. 4F0G0672mfig. 6F0G0698m
fig. 5F0G0673m
❒check that the compressor switch D-
fig. 4is set at 0 (off), start the engine,
fit plug E-fig. 5into the 12V outlet lo-
cated on the central console and then
turn the compressor on setting the
switch D-fig. 4in position I(on). Inflate
the tyre at the pressure value specified
in paragraph “Inflation pressure” in sec-
tion “Technical Specifications” Check tyre pressure on gauge F-
fig. 4with compressor off to obtain
precise reading;
❒if after 5 minutes it is still impossible
to reach at least 1.5 bar, disengage com-
pressor from valve and current outlet,
then move the car forth for approx. ten
metres in order to distribute the seal-
ing fluid inside the tyre evenly, then re-
peat the inflation operation;
❒If after this operation it is still impossi-
ble after 5 minutes to reach at least 1.8
bar, do not start driving since the tyre
is excessively damaged and the quick
tyre repair kit cannot guarantee suit-
able sealing, contact Fiat Dealership;
❒if reaching the tyre pressure specified
in paragraph “Inflation pressure” in sec-
tion “Technical Specifications”, start
driving immediately;
❒after driving for about 10 minutes stop
and check again the tyre pressure; pull
up the handbrake;
Apply the sticker in a visible
position for the driver to in-
dicate that the tyre has been treat-
ed with the quick tyre repair kit. Dri-
ve carefully especially when corner-
ing. Do not exceed 80 km/h. Avoid
heavy braking and accelerating.
WARNING
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
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❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNINGfig. 7F0G0699mfig. 8F0G0676m
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Release cylinder con-
nection A-fig. 8and connect it directly to
the tyre valve fig. 7; in this way the cylin-
der is not connected to compressor and
the sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection A-fig. 8;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Ato the cylinder
and fit the transparent tube Binto the
proper space.
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Fuses in the engine compartment
fig. 48 and 49
A second fuse unit is located on the right
side of the engine compartment, next to
the battery, to reach it release spring I,
free tabs Mand remove lid L.
The number identifying the electrical com-
ponent corresponding to each fuse and re-
lays is on the cover back.
fig. 48
fig. 49F0G0652m
F0G0704m
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10
10
30
30
15
20
20
15F39
F39
F40
F43
F53
F47
F48
F52
Passenger’s compartment fusebox - fig. 47FUSE AMPERE
Telephone
Body-computer control unit
Heated rear window
Windscreen wiper/washer
Windscreen/rear window washer pump
Front left power window
Front right power window
Rear window wiper
30
20
15
15
15
15
7.5
10
7.5
F8
F9
F10
F11
F14
F15
F16
F17
F18
Engine compartment fusebox - fig. 49FUSE AMPERE
Ai conditioner electric fan
Headlight washer
Horn
Secondary services and tachymeter generator
Upper beam
Trailer unit
Electronic injection system and Dualogic transmission unit supply
Electronic injection primary services
Engine control node
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7.5
–
15
20
20
10
15
15
20
7.5F19
F20
F21
F22
F23
F24
F30
F84
F85
F87
Engine compartment fusebox - fig. 49FUSE AMPERE
Air conditioner compressor
Fuse available
Fuel pump supply (Multijet version)
Electronic injection primary services
Braking node valves and ABS
Electric power steering
Fog lights
Dualogic transmission unit
Cigarette lighter/current socket
ABS and stop light control
20
20
20
30
50
30
30
20
20
20
10/20
30
50
30
T02
T03
T05
T06
T07
T08
T09
T10
T14
T17
T19
T20
T30
T31
Engine compartment unit - fig. 49RELAY AMPERE
Upper beam relay
Horn relay
Compresor relay
Engine cooling electric fan relay (low speed)
Engine cooling electric fan relay (high speed)
Air conditioner electric fan relay
Injection system main relay
Fuel pump relay (Multiject version)
Fog light relay
Headlight washer relay
Pump disconnection teleswitch
Star-up inhibiting relay
Dualogic transmission pump relay
Cigarette/current socket realy
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Before starting to tow, turn
the ignition key to MAR and
then to STOP. Do not remove the
key. If the key is removed, the steer-
ing lock engages automatically re-
sulting in the impossibility to steer the
wheels.
WARNING
When towing, remember
that without the help of the
servobrake and power steering, a
greater effort is required on the ped-
al and steering wheel. Do not use
flexible cables for towing and avoid
jerks. During towing operations make
sure that fastening the joint to the car
does not damage the components in
contact with it. When towing the car,
you must comply with the specific
traffic regulations regarding the tow
ring and how to tow on the road.
WARNING
Do not start the engine
when towing the car.
WARNING
fig. 51F0G0217m
TOW RING HOOKING fig. 51
Proceed as follows:
❒release the cap A;
❒take the tow hook Bfrom the tool sup-
port;
❒tighten the ring on the rear or front
threaded pin.
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CAR
MAINTENANCE
20 40 60 80 100 120 140 160 180
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●
●●●●● ●●●●
●●●●● ●●●●
●
●● ● ●
●● ● ●
●● ● ●
●●
SERVICE SCHEDULE
These coupons are to be carried out every 20,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check lighting system operation
(headlights, direction indicators, hazard lights, boot lights,
warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of:- bodywork,
underbody protection pipes and hoses (exhaust -
fuel - brakes), rubber parts (boots -
sleeves - bushes - etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(excluding engines with automatic belt tighteners)
Sight inspect accessory drive belt conditions
Check and adjust tappet clearance (petrol versions)
Check and adjust handbrake lever stroke
Check antievaporation system (petrol versions)
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CAR
MAINTENANCE
20 40 60 80 100 120 140 160 180
●● ●
●● ●●●●●●●
●●
●
●●●●
●●●●
●●
●● ●●●●●●●
(●)(●)(●)(●)(●)(●)(●)(●)(●)
●● ●
●● ●●●●●●●
●●●●
●● ●
Thousands of km
Replace air cleaner cartridge
(every 30,000 km for 1.3 Multijet engine)
Top up fluids (engine coolant, brakes,
windscreen washer, battery, etc.)
Check timing belt conditions
(excluding 1.3 Multijet engine)
Replace timing belt (*)
(excluding 1.3 Multijet engine)
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnosis socket)
Check mechanical transmission oil level
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (Multijetversion with DPF) (**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
Check exhaust emissions/smoke (1.3 Multijet engine)
Replace fuel filter cartridge (Green-filter)
(1.3 Multijet engine)
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city idling for a long time)
Or every 5 years, regardless of the km covered
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Mes-
sages”), or in any case every 2 years.
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❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes) rubber parts
(boots - sleeves - bushes etc.), fuel and
brake system hoses;
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒ top up fluid levels (engine coolant,
brakes, windscreen washer, battery,
etc.);
❒ change engine oil;
❒ change engine oil filter;
❒change pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒ engine coolant fluid level;
❒ brake fluid level;
❒battery fluid level;
❒ windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired:
❒engine oil level.
You are recommended to use FL Selenia
products designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
20,000 Km (for example about 15,000
Km) the following yearly inspection pro-
gramme is advised:
❒Check tyre conditions/wear and adjust
pressure if required (including the spare
wheel);
❒check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment
lights, glovebox light, warning lights,
etc.);
❒check windscreen wiper/washer oper-
ation, adjust nozzle;
❒check windscreen/rear window blade
position/wear;
❒ check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
159
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CAR
MAINTENANCE
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