clutch FIAT PANDA 2007 169 / 2.G Owners Manual

MUST BE READ!

K
REFUELLING
Petrol engines: only refuel with unleaded petrol with octane rating (RON) not less than 95.
Diesel engines: only refuel with diesel fuel for motor vehicles (EN 590 Specification).
The use of other products or mixtures may irreparably damage the engine with invalidation of the warranty due to
the damage caused.
ENGINE STARTING
Petrol engines: make sure that the handbrake is engaged; set the gearshift lever to neutral; fully depress the clutch
without pressing the accelerator, then turn the ignition key to AVV and release it as soon as the engine has started.
Diesel engines: make sure that the handbrake is engaged; set the gearshift lever to neutral; fully depress the clutch
without pressing the accelerator, then turn the ignition key to MAR and wait for the warning lights
Yand mto
go off; turn the ignition key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
While working, the catalyst develops a very high temperature. Do not park the car over grass, dry leaves, pine nee-
dles or any other inflammable materials.
RESPECTING THE ENVIRONMENT
The car is fitted with a system that allows continuous diagnosis of the components correlated with emissions to en-
sure better respect for the environment.
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70
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
FAILURE INDICATIONS
System failure is indicated by the turning
on of warning light *on the instrument
panel, together with the message on the
reconfigurable multifunction display
(where provided), see section “Warning
lights and messages”.
IMPORTANT The Hill Holder system is
not a parking brake therefore, never leave
the car without having engaged the hand-
brake, turned the engine off and engaged
the first speed.ASR SYSTEM
(Antislip Regulation)
The ASR function controls car drive and
cuts in automatically every time one or
both driving wheels slip.
In slipping conditions, two different con-
trol systems are activated:
❒if slipping involves both driving wheels,
the ASR function intervenes reducing
the power transmitted by the engine;
❒ if the slipping involves only one driving
wheel, the ASR system cuts in auto-
matically braking the wheel that is slip-
ping.
The action of the ASR is particularly help-
ful in the following circumstances:
❒ slipping of the inner wheel due to the
effect of dynamic load changes or ex-
cessive acceleration;
❒ too much power transmitted to the
wheels also in relation to the conditions
of the road surface;
❒ acceleration on slippery, snowy or
frozen surfaces;
❒ in the case of loss of grip on a wet sur-
face (aquaplaning). HILL HOLDER SYSTEM
(where provided)
This system is an integral part of the ESP
system and it is provided to facilitate start-
ing on slopes. It will activate automatical-
ly with the following conditions:
❒Uphill: car at a standstill on a road with
a gradient higher than 2%, engine run-
ning, clutch and brake pedal pressed,
gearbox to neutral or engaged gear oth-
er than reverse;
❒Downhill: car at a standstill on a road
with a gradient higher than 2%, engine
running, clutch and brake pedal pressed
and reverse gear engaged.
At pickup the ESP system control unit will
keep brake force on wheels until reaching
the torque suitable for starting, or in any
case for max. 2 seconds in order to pass
easily from the brake pedal to the accel-
erator pedal.
After two seconds without starting, the
system will deactivate automatically by re-
leasing gradually the brake force. At re-
leasing, the typical brake disengagement
noise indicating that the car is going to
move will be heard.
During the use of the space-
saver spare wheel, the ESP
system carries on working. However,
you must remind that the space-saver
spare wheel has dimensions smaller
than the standard tyre and therefore
its grip is reduced as to the other car
tyres.
WARNING
For correct operation of the
ESP system, the tyres must
absolutely be of the same brand and
type on all wheels, in perfect condi-
tions and, above all, of type, brand
and size specified.
WARNING
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STARTING PROCEDURE
FOR PETROL VERSIONS
Proceed as follows:
❒ensure that the handbrake is up;
❒put the gear lever in neutral;
❒press the clutch pedal down to the
floor without touching the accelerator;
❒turn the ignition key to AVVand let
it go the moment the engine starts.
If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If, when the ignition key is at MAR, warn-
ing light
Yremains lit together with
warning light Uturn the key to STOP
STOP and then back to MAR; if the warn-
ing light remains on, try with the other
keys provided with the car.
If you are still unable to start the engine,
perform the emergency start-up proce-
dure (see “Emergency start-up” in “In an
emergency” chapter) and contact Fiat
Dealership.
STARTING
THE ENGINE
The car is fitted with an electronic engine
lock device: if the engine fails to start, see
the paragraph “The Fiat CODE system” in
section “Dashboard and controls”.
The engine may be noisier than usual dur-
ing the first seconds of operation, espe-
cially after it has not been used for a while.
This characteristic feature of the hydraulic
tappet system does not compromise func-
tionality or reliability: the system devised
for the Fiat Panda was designed to limit
maintenance interventions.
102
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
We recommend that during
the initial period you do not
drive to full car performance
(e.g.: excessive acceleration,
long journeys at top speed, sharp brak-
ing, etc.).
When the engine is switched
off never leave the ignition
key in the MAR position to
prevent pointless current ab-
sorption from draining the battery.
Running the engine in con-
fined areas is extremely dan-
gerous. The engine consumes oxygen
and produces carbon monoxide
which is a highly toxic and lethal gas.
WARNING
Remember that the servo-
brake and power steering
are not operational until the engine
has been started, therefore much ef-
fort than usual is required on the
brake pedal and steering wheel.
WARNING
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If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If, when the ignition key is at MAR, warn-
ing light
Yremains lit, turn the key to
STOPand then back to MAR; if the
warning light remains on, try with the oth-
er keys provided with the car.
If you still cannot start the engine, contact
Fiat Dealership.HOW TO WARM UP THE
ENGINE AFTER IT HAS JUST
STARTED
Proceed as follows:❒ Drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒Do not drive at full performance for the
initial kilometres. Wait until the coolant
temperature gauge starts moving.
EMERGENCY START-UP
If the instrument panel warning light
Ystays on with fixed light, the emergency
start-up can be performed by using the
CODE card code (see section “In an
emergency”). STARTING PROCEDURE
FOR DIESEL VERSIONS
Proceed as follows:
❒ Ensure that the handbrake is up;
❒ Put the gear lever into neutral;
❒Turn the ignition key to MAR: the
warning lights
mand Yon the in-
strument panel will turn on;
❒Wait for the warning lights Yand
mto turn off. The hotter the engine
is, the quicker this will happen;
❒ Press the clutch pedal down to the
floor without touching the accelerator;
❒Turn the ignition key to AVVas soon
as warning light
mgoes out. If you
wait too long you will lose the benefit
of the work done by the glow plugs.
Release the key as soon as the engine
starts.
IMPORTANT With cold engine, the ac-
celerator pedal shall be completely re-
leased while turning the ignition key to
AVV.
103
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
The warning light mwill
flash for 60 seconds at start-
up or during prolonged crank-
ing to indicate a fault in the
glow plug heating system. You can use
the car as usual if the engine starts but
you should contact Fiat Dealership as
soon as possible.
Never bump start the engine
by pushing, towing or coast-
ing downhill. These opera-
tions could cause fuel to flow
into the catalytic exhaust system and
damage it beyond repair.
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USING THE MANUAL
GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob fig. 2).
IMPORTANT The car can only be put in-
to reverse gear when it has stopped mov-
ing completely. With the engine running,
before engaging the reverse, wait at least
2 seconds with the clutch pedal fully down
to prevent damage and grating of the
gears.
To engage reverse Rfrom neutral, lift the
sliding ring Aunder the knob and shift the
lever to the right and back. To release the handbrake:
❒slightly lift the handbrake and press re-
lease button A;
❒keep button Apressed and lower the
lever. Warning light xwill turn off.
Press the brake pedal when carrying out
this operation to prevent the car from
moving accidentally.
fig. 2F0G0060m
105
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
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Accessories installed on
longitudinal bars
Remove accessories like: roof racks, ski
racks, luggage container, etc. from the roof
as soon as they are no longer used. These
accessories lower air penetration and ad-
versely affect consumption levels. When
needing to carry particularly voluminous
objects, preferably use a trailer.
Electric devices
Use electric devices only for the amount
of time needed. Rear heated window, ad-
ditional headlights, windscreen wipers and
heater fan need a considerable amount of
energy, therefore increasing the require-
ment of current increases fuel consump-
tion (up to +25% in the urban cycle).
Climate control
The air conditioner is an additional load
which greatly affects the engine leading to
higher consumption (on average up to
+20%). When the temperature outside
the car permits it, use the air vents where
possible.
Spoilers
The use of non-certified aerodynamic
items may adversely affect air drag and
consumption levels.DRIVING STYLE
Starting
Do not warm the engine with the car at
a standstill or at idle or high speed: under
these conditions the engine warms up
much more slowly, increasing electrical
consumption and emissions. It is therefore
advisable to move off immediately, slow-
ly, avoiding high speeds: this way the en-
gine will warm faster.
Unnecessary actions
Avoid accelerating when waiting at traffic
lights or before switching off the engine.
This and also double declutching is ab-
solutely pointless on modern cars and al-
so increases consumption and pollution.
Gear selection
As soon as the conditions of the traffic and
road allow, use a higher gear. Using a low
gear to obtain brilliant performance in-
creases consumption.
In the same way improper use of a high
gear increases consumption, emissions an
engine wear.CONTAINING
RUNNING COSTS
Some useful tips are given below for fuel
saving and reducing harmful emissions of
CO
2and other pollutants (nitrogen ox-
ides, unburnt hydrocarbons, Particulate
Matter (PM) etc.).
GENERAL CONSIDERATIONS
Car maintenance
Have checks and adjustments carried out
in accordance with the “Service schedule”.
Tyres
Check the pressure of the tyres routine-
ly at an interval of no more than 4 weeks:
if the pressure is too low, consumption
levels increase as resistance to rolling is
higher.
Unnecessary loads
Do not travel with too much luggage
stowed in the boot. The weight of the car
(especially when driving in town) and its
trim greatly affects consumption and sta-
bility.
106
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
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182
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
1.1 - 1.2 1.3 Multijet
Fuel feed Multipoint sequential phased Direct injection with electronically
electronic injection, returnless system controlled Multijet “Common Rail”,
turbo and intercooler
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
1.1 - 1.2 - 1.3 Multijet
Gearbox
Clutch
DriveFive forward gears and reverse with synchromesh for
forward gear engagement
Self-adjusting pedal without idle stroke
Front
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192
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Synthetic oil SAE 75W- 80 EP, that passes
API GL5, MIL - L - 2105 D LEV specifications.
Molibdenum organic disulphide, lithium soap based
grease. N.L.G.I. 2 consistency
Lithium soap based grease.
N.L.G.I.O. consistency
Synthetic fluid FMVSS no. 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Red protective with antifreeze action, based on in-
hibited monoethylen glycol with organic formula
based on O.A.T,
That passes CUNA NC 956-16, ASTM D 3306
specifications
Mixture of alcohol, water and surfactants CUNA
NC 956-II
Additive for diesel fuels with protective action for
Diesel enginesTUTELA CAR ZC
75 SYNTH
TUTELA
STAR 500
TUTELA MRM
ZERO
TUTELA TOP 4
PARAFLU UP (*)
TUTELA
PROFESSIONAL
SC 35
DIESEL MIX
Use Fluid and lubricant specifications Recommended fluids Applicationsfor correct car operation and lubricants
Lubricants and greases
for transmission
Brake fluids
Protective agent
for radiators
Windscreen/
rear window
washer fluid
Diesel fuel
additive
(*) IMPORTANT Do not top up or mix with fluids having characteristics different from those specified.
(❑) For particularly hard climate conditions, we recommend use of a 60% Paraflu UP and 40% demineralized water mixture.
Mechanical gearbox
and differential
CV joints
on wheel side
CV joints
on differential side
Brake and clutch hy-
draulic controls
Radiator antifreeze
proportion: 50% dis-
tilled water and 50%
PARAFLU UP
(❑)
To be used diluted or
undiluted in wind-
screen/rear window
washer/wiper sys-
tems
To be mixed with the
fuel oil (25 cc per 10
litres)
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Bonnet .................................................. 63
Boot ........................................................ 60
– extension......................................... 62
– opening/closing .........................60-61
– removing the rear parcel shelf .. 62
Boot light .............................................. 51
– bulb replacement........................... 145
Brakes..................................................... 183
– fluid level ........................................ 165
– technical data ................................ 183
Bulb (replacement) ............................. 136
– general instructions ..................... 136
– types of bulbs ................................ 137
Capacities ............................................ 190
Car inactivity ....................................... 112
Car maintenance ................................. 155
– additional checks .......................... 159
– Annual Inspection Schedule ....... 159
– climate control system ............ 43-47
– scheduled service ......................... 156
– Service Schedule ........................... 157
Carrying children safely ..................... 87
Ceiling lights ......................................... 50
– boot light ........................................ 51
– front ................................................ 50
Central door locking system ............ 57Chassis (marking) ............................... 179
Child lock.............................................. 58
Child restraint systems
– "Isofix type" .................................. 91
– Passenger’s seat compliance ..... 89
Cigar lighter.......................................... 53
Clutch..................................................... 182
CO
2emissions ..................................... 194
Code Card ........................................... 8
Consumption ....................................... 193
– engine oil ........................................ 163
– fuel ................................................... 293
Containing running costs .................. 106
Controls................................................ 52
Control buttons .................................. 52
Correct use of the car ...................... 101
Dashboard........................................... 5
Demisting the windows...........40-42-46
Digital clock ..............................18-20-25
Digital display ....................................... 18
Dimensions .......................................... 187
Dipped beam headlights .................... 48
– bulb replacement........................... 140
– control ............................................ 48
Direction indicators ........................... 48
– control ............................................ 48
ABS ...................................................... 67
Accessories purchased
by the owner .................................... 77
Air bag .................................................. 93
– front air bag driver’s side ........... 94
– front air bag passenger’s side ..... 95
– Side bags and
Window bags.................................. 96
Air filter ................................................ 166
Air recirculation .......................39-41-45
Air vents ............................................... 38
Ashtray................................................... 53
At the filling station ............................ 190
Automatic climate control system .. 44
Battery.................................................. 168
– checking the charge ..................... 168
– important notes ............................ 160
– jump starting .................................. 125
– recharging ...................................... 152
– replacing ......................................... 168
– useful advice.................................... 169
Bodywork.............................................. 173
– maintenance .................................. 174
– protection....................................... 173
– version codes ................................ 180
– warranty ......................................... 174
197
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
II I
N N
D D
E E
X X
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