gearbox FIAT PANDA 2016 319 / 3.G User Guide

STOP/START
SYSTEM
125) 126)44)
The Stop/Start system automatically
stops the engine when the vehicle
is stationary and starts it again when
the driver wants to move off. This
reduces consumption, the emission of
harmful gases and noise pollution.
OPERATING MODE
Engine stopping mode: with the
vehicle stopped, the engine stops with
gearbox in neutral and clutch pedal
released.
NoteThe engine can only be stopped
automatically after exceeding a speed
of about 10 km/h, to prevent the engine
from being repeatedly stopped when
driving at walking pace.
Restarting the engine: press the
clutch pedal to restart the engine.
MANUAL SYSTEM
ACTIVATION/
DEACTIVATION
To activate/deactivate the system
manually, press the
fig. 82 button on
the dashboard control trim.
LED off: system deactivated.
LED on: system deactivated.
WARNING
125)If the battery needs to be replaced,
always contact a Fiat Dealership. The
replacement battery should be of the same
type (HEAVY DUTY) and should have the
same characteristics.
126)Before opening the bonnet, make
sure that the engine is off and that the
ignition key is in the STOP position. Please
follow the instructions on the decal near
the front crossmember. We recommend
that you remove the key from the ignition if
other people remain in the vehicle. Exit
from the vehicle only after having removed
the ignition key or having rotated it to the
STOP position. During refuelling, make sure
that the engine is off and that the ignition
key is in the STOP position.
82F1D0040
96
STARTING AND DRIVING
WARNING
44)If climate comfort is to be favoured, the
Stop/Start system can be disabled, for a
continuous operation of the climate control
system.
PARKING SENSORS
127)45)
SENSORS
The sensors are located in the rear
bumper fig. 83 and their function is to
detect the presence of any obstacles
near the rear part of the vehicle and
inform the driver, through an
intermittent acoustic signal.
ACTIVATION/
DEACTIVATION
The sensors are automatically activated
when reverse is engaged. As the
obstacle behind the vehicle gets closer,
the acoustic signal becomes more
frequent.
83F1D0045

WARNING
52)Punctures caused by foreign bodies
can be repaired if the damage does not
exceed 4 mm on the tread and on the
shoulder of the tyre.
WARNING
3)Dispose of the bottle and the sealant
properly. Have them disposed of in
compliance with national and local
regulations.
JUMP STARTING
If the battery is flat, a jump starting can
be performed using the battery and
the cables of another vehicle, or using a
booster battery.
IMPORTANT
When a booster battery is used, comply
with the utilisation and precaution
instructions specified by the producer.
Do not use the booster battery or
any other source of external supply with
a voltage above 12 V: the battery, the
starter, the alternator and the electrical
system of the vehicle could be
damaged.
Do not attempt jump starting if the
battery is frozen. The battery could
break and explode!
PREPARATION TO JUMP
STARTING
156) 157)
53) 54)
IMPORTANT The positive terminal (+) of
the battery is shielded by a protective
cover. Lift the cover to access the
positive terminal.
Proceed as follows:❒engage the handbrake, move the
Dualogic gear lever to P (Park) or,
for versions with manual gearbox, to
neutral and bring the ignition key to
STOP;
❒switch off all the other electrical
devices in the vehicle;
❒if another vehicle is ready for jump
starting, park the vehicle within the
reach of the cables to be used for
starting, operate the handbrake and
make sure that the ignition is
deactivated.
IMPORTANT Avoid contact between
the two vehicles since this could cause
a connection to earth and may result
in serious injury to any people nearby.
PROCEDURE FOR JUMP
STARTING
IMPORTANT If the procedure below is
carried out incorrectly, it can cause
severe injury to people or damage the
recharging system of one or both
vehicles. Carefully follow the
instructions given below.
Cable connection
Proceed as follows to carry out a jump
starting:
❒connect one end of the cable used
for positive (+) to the positive terminal
(+) of the vehicle with flat battery;
117

Versions with Dualogic gearbox
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox. If the gearbox
cannot be put in neutral, do not tow the
vehicle and contact a Fiat Dealership.
Panda Cross and Panda 4x4
versions
The vehicle can only be towed in one of
the following ways (and always with
the engine off, gear set to neutral and
handbrake released):
❒with all the wheels on the road
surface;
❒with the front (or rear) wheels raised
or resting on an emergency vehicle and
the rear (or front) wheels resting on a
specific trolley;❒loaded on the flatbed of the rescue
vehicle with all the wheels on the
flatbed.
IMPORTANT For Panda Cross versions,
the tow hooks A fig. 118 the vehicle is
equipped with can only be used for
towing it in an emergency.
WARNING
159)Before starting towing operations,
turn the ignition key to MAR and then
to STOP, without extracting it. The steering
column will automatically lock when the
key is removed and the wheels cannot be
steered.
160)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the vehicle.161)Whilst towing, remember that as the
assistance of the brake servo and the
electric power steering is not available,
greater force needs to be exerted on the
brake pedal and more effort is required on
the steering wheel. Do not use flexible
cables when towing and avoid jerky
movements. While towing, make sure that
the trailer hitch does not damage any
components it is touching. When towing
the vehicle, you must comply with all
specific traffic regulations, both in terms of
the towing device and behaviour on the
road. Do not start the engine while towing
the vehicle.
162)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transporting via a breakdown vehicle. Tow
rings MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
163)Do not use tow hooks for securing the
vehicle on ships.
117F1D0095
118F1D0120
120
IN AN EMERGENCY

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions. For this
reason, Fiat has planned a series of
checks and services at fixed distance
intervals and, where provided, at fixed
time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by all
Fiat Dealerships according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with
your explicit agreement only. If your
vehicle is used frequently for towing,
the interval between one service
operation and the next should be
reduced.IMPORTANT Scheduled Servicing
interventions are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform a Fiat
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every1,000km or before long
journeys, check and if necessary, top
up: engine coolant level; brake fluid
level; screen washer fluid level; tyre
inflation pressure and condition; lighting
system operation (headlights, direction
indicators, hazard warning lights, etc.);
screen washer/wiper system operation
and positioning/wear of windscreen/
rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.HEAVY-DUTY USE OF THE
VEHICLE
If the vehicle is used under one of the
following conditions: towing a trailer
or motorhome; dusty roads; short (less
than 7-8 km) and repeated journeys
with sub-zero outside temperatures;
engine often idling or driving long
distances at low speed or long periods
of inactivity, the following checks must
be carried out more often than
indicated in the Scheduled Servicing
Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect conditions of the
auxiliary drive belts;
❒check and, if necessary, change
engine oil and replace oil filter / pollen
filter / air cleaner.
12
SERVICING AND MAINTENANCE
2

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check manual gearbox oil level●●
Check and, if necessary, top-up the Dualogic gearbox oil
level (1)●●●●●
Check manual gearbox with drive transmission idler unit
(PTU) oil level (Panda Cross and Panda 4x4 versions only)●●
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)●●
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)●●●●●
Check fuel system operation and parameters using the
diagnosis socket (LPG versions only)●●●●●
Visually inspect condition of: methane pipes and
connectors and methane cylinder fastening, restore if
necessary (Natural Power versions only)(2)●●●●●
Check pressure regulator and replace internal filter, if
necessary (Natural Power versions only) (2)●●●●●
Check fuel system operation and parameters using self-
diagnosis socket (Natural Power versions only)●●●●●
Check torque tightening of cylinder fastening bands
(Natural Power versions only)●●
(1) Check to be carried out every year for vehicles on the road in countries with particularly severe climates (cold countries).
(2) Or every year.
125

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, as well as cleanliness and lubrication of linkages●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of front disc brake
pads and operation of pad wear indicator (for versions/
markets where provided)●●●●●●●●●●
Visually inspect condition and wear of rear disc brake pads
and operation of pad wear indicator (for versions/markets
where provided)●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●●
Check manual gearbox oil level●●●
Check drive transmission idler unit (PTU) oil level (Panda
Cross and Panda 4x4 versions only)●●●
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)●●●
129

ENGINE OIL
56) 57)4)Check the oil level a few minutes (about
five) after the engine has stopped,
with the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For the 0.9 TwinAir and 0.9
TwinAir Turbo versions, engine oil
dipstick B is integral with the cap A.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000
km.
IMPORTANT After adding or changing
the oil, let the engine run for a few
seconds and wait a few minutes after
switching it off before checking the
level.ENGINE COOLANT166)58)The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHER FLUID
167)If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".
BRAKE FLUID
168) 169)59)Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
5)The fluid level should only be checked
at a Fiat Dealership.BATTERY
170) 171) 172) 173)
60)6)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
135

159
Panda/Panda Trekking EURO 6 versions
Weights (kg) 0.9 TwinAir 60 HP/65 HP0.9 TwinAir Turbo 0.9 TwinAir Turbo
Natural Power
Unladen weight (with all fluids, fuel tank 90% full and
without optional equipment):955 975 / 980 1080
Payload including the driver:
(*)480 (4-seater) / 500
(5-seater)480 (4-seater) / 500
(5-seater)460 (4-seater) / 470
(5-seater)
Maximum permitted loads
(**)
– front axle: 770 855 875
– rear axle: 760 760 810
– total:1435 (4-seater) / 1455
(5-seater)1455 (4-seater) / 1460
(4-seater)
(°)/ 1475
(5-seater) / 1480 (5-seater)
(°)
1540 (4-seater) / 1550
(5-seater)
Towable loads
– braked trailer: 800 800
(°°)
– non-braked trailer: 400 400(°°)
Maximum load on roof: 55 55 55
Maximum load on ball joint (braked trailer): 60 60
(°°)
(*) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
(°) Versions equipped with the "Dualogic" gearbox
(°°)IMPORTANT A trailer cannot be towed so there are no provisions for fitting a tow hook.
80 HP/85 HP

166
TECHNICAL SPECIFICATIONS
SUPPLIES
0.9 TwinAir 0.9 TwinAir
Turbo1.2 8V 69 HP Prescribed fuels and original lubricants
Fuel tank (litres): 37
37/35(*)37
Unleaded petrol not less than 95 RON (EN 228
specification)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7 5 ÷ 7
Engine cooling system (litres): 4.8 5.2 4.6Mixture of 50% distilled water and 50%
PARAFLU
UP(**)
Engine sump (litres): 2.8 2.8 2.5SELENIA DIGITEK P.E (0.9 TwinAir and 0.9
TwinAir Turbo versions) / SELENIA K P.E. (1.2 8V
69 HP versions) / SELENIA MULTIPOWER GAS
5W-40 (LPG versions) Engine sump and filter (litres): 3.2 3.2 2.8
Differential/gearbox casing: 1.65 (litres)1.65 (litres) /
(***)1.65 (litres)TUTELA TRANSMISSION TECHNYX (0.9
TwinAir, 0.9 TwinAir Turbo versions) / TUTELA
TRANSMISSION GEARFORCE (1.2 8V 69 HP,
LPG and Natural Power versions)
Rear differential (kg)
(***):- 0.62 - TUTELA TRANSMISSION CROSS
Dualogic gearbox hydraulic
activation system (litres):- 0.7 - TUTELA CS SPEED
Hydraulic brake circuit (litres): 0.55 0.55 0.55 TUTELA TOP 4
Windscreen and rear window
washer fluid reservoir (litres):2.7 2.7 2.7Mixture of water and TUTELA PROFESSIONAL
SC35
(*) Trekking versions.
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60%PARAFLUUPand 40% demineralised water.
(***)Panda Cross and Panda 4x4 versions
1.7 (kg)
60 HP/65 HP

167
1.3 16V MultiJet1.3 16V MultiJet Cross
/ 4x4Prescribed fuels and original
lubricants
Fuel tank (litres):
37/35(*)35
Diesel for motor vehicles (EN 590
Specification)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7
Engine cooling system (litres): 6.3 6.3Mixture of demineralised water and
50% PARAFLU
UP(**)
Engine sump (litres):
SELENIA WR P.E. (Euro 5 versions) /
SELENIA WR FORWARD (Euro 6
versions)
Engine sump and filter (litres):
Gearbox casing/front differential (kg): 1.8 1.70TUTELA TRANSMISSION
GEARFORCE
Drive transmission idler unit (PTU) (kg): - 0.39 TUTELA TRANSMISSION MULTIAXLE
Rear differential (kg): - 0.62 TUTELA TRANSMISSION CROSS
Hydraulic brake circuit (litres): 0.55 0.55 TUTELA TOP 4
Windscreen and rear window washer fluid
reservoir (litres):2.7 2.7Mixture of water and TUTELA
PROFESSIONAL SC35
(*) Trekking versions.
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
2,8 2,8
3,7(Euro 5)
(
Euro 6)(Euro 5)
(
Euro 6) 3,7
3,0 3,0
3,9
(
Euro 6)(
Euro 6) 3,9 (Euro 5)(Euro 5)