brake FIAT PANDA 2016 319 / 3.G Owner's Guide

WARNING
51)Contact a Fiat Dealership as soon as
possible to have the correct tightening
of the wheel bolts checked.
"Fix&Go Automatic"
kit
147) 148) 149) 150) 151) 152) 153) 154) 155)
52)3)
DESCRIPTION
This is located in the luggage
compartment, inside a dedicated
container. The container also includes a
screwdriver and the tow hook.
The kit fig. 114 contains:
❒a cylinder A containing sealing fluid
and fitted with: filling tube B and
adhesive label C with the wording
“max. 80 km/h” to be placed in a
clearly visible position (e.g. on
the dashboard) after repairing the tyre;
❒a compressor D including a pressure
gauge and connections, found in the
compartment;
❒instruction brochure, to be used for
prompt and correct use of the quick
tyre repair kit and then to be handed to
the personnel charged with handling
the treated tyre;
❒a pair of protective gloves located in
the side compartment of the
compressor;
❒adapters for inflating different
elements.INFLATION PROCEDURE
Proceed as follows:
❒Pull the handbrake.Unscrew the
tyre valve cap, take out the filler hose A
fig. 115 and tighten the ring nut B on
the tyre valve;
114F1D0139
115F1D0078
115

❒make sure that the compressor
switch is in position 0 (off), start the
engine, plug into the power socket in
the central tunnel and operate the
compressor, turning switch A to
position I (on);
❒inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph in the "Technical
specifications" section. Check tyre
pressure on gauge B with compressor
off to obtain a more precise reading;
❒if after five minutes it is still impossible
to reach at least 1.8 bar, disengage
the compressor from the valve and
power socket, then move the vehicle
forwards by approx. ten metres in order
to distribute the sealing fluid inside the
tyre evenly, then repeat the inflation
operation;
❒if after this operation you still cannot
reach at least 1.8 bar after 5 minutes
from switching on the compressor,
do not resume driving but contact a
Fiat Dealership;
❒after driving for about 10 minutes
stop and check the tyre pressure again;
engage the handbrakeand park
safely;❒if a pressure value of at least 1.8 bar
is detected, restore the correct
pressure (with the engine running and
the handbrake engaged), resume
driving and drive with great care to the
nearest Fiat Dealership.
WARNING
147)Give the instruction brochure to the
personnel charged with handling the
tyre treated with the quick tyre repair kit.
148)Punctures on the sides of the tyre
cannot be repaired. Do not use the quick
tyre repair kit if the tyre is damaged as
a result of driving with it deflated.
149)If the wheel rim has been damaged
(bent so as to cause air to leak), the wheel
cannot be repaired. Do not remove foreign
bodies (screws or nails) from the tyre.
150)Do not use the compressor for more
than 20 consecutive minutes. Risk of
overheating. Tyres repaired with the quick
tyre repair kit must only be used
temporarily, as the kit is not suitable for a
definitive repair.
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IN AN EMERGENCY
6
151)The information required by current
regulations, regarding the chemical
substances for the protection of human
health and the environment and on the safe
use of the sealing fluid, are on the
packaging label. Compliance with the
indications on the label is an essential
condition to ensure the safety and
the effectiveness of the product.
Remember to carefully read the label
before use; the user of the product
is responsible for any damages caused by
improper use. The sealing fluid has an
expiry date. Replace the bottle if the
sealant has expired.
152)Put on the protective gloves provided
together with the quick tyre repair kit.
153)Apply the adhesive label where it can
be easily seen by the driver as a reminder
that the tyre has been treated with the
quick repair kit. Drive carefully, particularly
on bends. Do not exceed 80 km/h. Avoid
sudden acceleration or braking.
154)If the pressure has fallen below 1.8
bar, do not drive any further: the quick tyre
repair kit cannot guarantee the correct
hold because the tyre is too damaged.
Contact a Fiat Dealership.
155)Always indicate that the tyre was
repaired using the quick tyre repair kit. Give
the leaflet to the personnel charged with
handling the tyre treated with the tyre
repair kit.

WARNING
52)Punctures caused by foreign bodies
can be repaired if the damage does not
exceed 4 mm on the tread and on the
shoulder of the tyre.
WARNING
3)Dispose of the bottle and the sealant
properly. Have them disposed of in
compliance with national and local
regulations.
JUMP STARTING
If the battery is flat, a jump starting can
be performed using the battery and
the cables of another vehicle, or using a
booster battery.
IMPORTANT
When a booster battery is used, comply
with the utilisation and precaution
instructions specified by the producer.
Do not use the booster battery or
any other source of external supply with
a voltage above 12 V: the battery, the
starter, the alternator and the electrical
system of the vehicle could be
damaged.
Do not attempt jump starting if the
battery is frozen. The battery could
break and explode!
PREPARATION TO JUMP
STARTING
156) 157)
53) 54)
IMPORTANT The positive terminal (+) of
the battery is shielded by a protective
cover. Lift the cover to access the
positive terminal.
Proceed as follows:❒engage the handbrake, move the
Dualogic gear lever to P (Park) or,
for versions with manual gearbox, to
neutral and bring the ignition key to
STOP;
❒switch off all the other electrical
devices in the vehicle;
❒if another vehicle is ready for jump
starting, park the vehicle within the
reach of the cables to be used for
starting, operate the handbrake and
make sure that the ignition is
deactivated.
IMPORTANT Avoid contact between
the two vehicles since this could cause
a connection to earth and may result
in serious injury to any people nearby.
PROCEDURE FOR JUMP
STARTING
IMPORTANT If the procedure below is
carried out incorrectly, it can cause
severe injury to people or damage the
recharging system of one or both
vehicles. Carefully follow the
instructions given below.
Cable connection
Proceed as follows to carry out a jump
starting:
❒connect one end of the cable used
for positive (+) to the positive terminal
(+) of the vehicle with flat battery;
117

Versions with Dualogic gearbox
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox. If the gearbox
cannot be put in neutral, do not tow the
vehicle and contact a Fiat Dealership.
Panda Cross and Panda 4x4
versions
The vehicle can only be towed in one of
the following ways (and always with
the engine off, gear set to neutral and
handbrake released):
❒with all the wheels on the road
surface;
❒with the front (or rear) wheels raised
or resting on an emergency vehicle and
the rear (or front) wheels resting on a
specific trolley;❒loaded on the flatbed of the rescue
vehicle with all the wheels on the
flatbed.
IMPORTANT For Panda Cross versions,
the tow hooks A fig. 118 the vehicle is
equipped with can only be used for
towing it in an emergency.
WARNING
159)Before starting towing operations,
turn the ignition key to MAR and then
to STOP, without extracting it. The steering
column will automatically lock when the
key is removed and the wheels cannot be
steered.
160)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the vehicle.161)Whilst towing, remember that as the
assistance of the brake servo and the
electric power steering is not available,
greater force needs to be exerted on the
brake pedal and more effort is required on
the steering wheel. Do not use flexible
cables when towing and avoid jerky
movements. While towing, make sure that
the trailer hitch does not damage any
components it is touching. When towing
the vehicle, you must comply with all
specific traffic regulations, both in terms of
the towing device and behaviour on the
road. Do not start the engine while towing
the vehicle.
162)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transporting via a breakdown vehicle. Tow
rings MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
163)Do not use tow hooks for securing the
vehicle on ships.
117F1D0095
118F1D0120
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IN AN EMERGENCY

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions. For this
reason, Fiat has planned a series of
checks and services at fixed distance
intervals and, where provided, at fixed
time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by all
Fiat Dealerships according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with
your explicit agreement only. If your
vehicle is used frequently for towing,
the interval between one service
operation and the next should be
reduced.IMPORTANT Scheduled Servicing
interventions are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform a Fiat
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every1,000km or before long
journeys, check and if necessary, top
up: engine coolant level; brake fluid
level; screen washer fluid level; tyre
inflation pressure and condition; lighting
system operation (headlights, direction
indicators, hazard warning lights, etc.);
screen washer/wiper system operation
and positioning/wear of windscreen/
rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.HEAVY-DUTY USE OF THE
VEHICLE
If the vehicle is used under one of the
following conditions: towing a trailer
or motorhome; dusty roads; short (less
than 7-8 km) and repeated journeys
with sub-zero outside temperatures;
engine often idling or driving long
distances at low speed or long periods
of inactivity, the following checks must
be carried out more often than
indicated in the Scheduled Servicing
Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect conditions of the
auxiliary drive belts;
❒check and, if necessary, change
engine oil and replace oil filter / pollen
filter / air cleaner.
12
SERVICING AND MAINTENANCE
2

SCHEDULED SERVICING PLAN (petrol versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check “Fix&Go Automatic” kit recharge expiry
date (for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear●●●●●
123

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, as well as cleanliness and lubrication of linkages●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check/adjust clutch pedal travel●●●●●
Visually inspect condition and wear of front disc brake
pads and operation of pad wear indicator (for versions/
markets where provided)●●●●●●●●●●
Visually inspect condition and wear of rear disc brake pads
and operation of pad wear indicator (for versions/markets
where provided)●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Visually inspect condition of toothed timing drive belt (0.9
TwinAir 60 HP/65 HP and 0.9 TwinAir Turbo 80 HP/85 HP
versions excluded)●
Check tappet clearance and adjust if necessary (1.2 8V
●●
124
SERVICING AND MAINTENANCE
69 HP versions)

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Visually inspect condition of toothed timing drive belt (0.9
TwinAir 60 HP/65 HP and 0.9 TwinAir Turbo 80 HP/85 HP
versions excluded)(4)●
Replace air cleaner cartridge (5)●●●●●
Change the brake fluid (6)●●●●●
Replace filter inside the pressure regulator (LPG versions
only) (7)●
Replace paper filter (LPG in gaseous state) (LPG versions
only)●●●●●
Replace passenger compartment cleaner (5) (O) (●)O●O●O●O●O●
(4) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the
mileage, the belt must be replaced every 4 years.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 15,000 km
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage
(7) Replace the filter inside the pressure regulator every 6 years or 90,000 km
(O) Recommended operations
(●) Mandatory operations
127

DIESEL VERSIONS
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check “Fix&Go Automatic” kit recharge expiry
date (for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear●●●●●
128
SERVICING AND MAINTENANCE

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, as well as cleanliness and lubrication of linkages●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of front disc brake
pads and operation of pad wear indicator (for versions/
markets where provided)●●●●●●●●●●
Visually inspect condition and wear of rear disc brake pads
and operation of pad wear indicator (for versions/markets
where provided)●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●●
Check manual gearbox oil level●●●
Check drive transmission idler unit (PTU) oil level (Panda
Cross and Panda 4x4 versions only)●●●
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)●●●
129