brake FIAT PANDA 2017 319 / 3.G Service Manual

Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace toothed timing drive belt (all 0.9 TwinAir versions
excluded)(6)
Replace air cleaner cartridge (7)
Change the brake fluid(8)
Replace filter inside the pressure regulator (LPG versions
only)
Replace paper filter (LPG in gaseous state) (LPG versions
only)
Replace the passenger compartment cleaner (7) (O) (●)
(6) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. Dustyareas
and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. The belt must be replaced every 4
years, regardless of distance travelled.
(7) If the vehicle is used in dusty areas, this cleaner must be replaced every 15,000 km
(8) The brake fluid replacement has to be done every two years, irrespective of the mileage
(O) Recommended operations
(●) Mandatory operations
131

DIESEL VERSIONS
The checks listed in the Scheduled Servicing Plan, after reaching 200,000 km/10 years, must be cyclically repeated starting
from the first interval, thus following the same intervals as before.
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check the expiry date of the “Fix&Go Airflat”
repair kit (for versions/markets, where provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)
Check windscreen/rear window wiper blade position/wear
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
132
SERVICING AND CARE

Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front disc brake
pads and integrity of pad wear indicator
Visually inspect condition and wear of rear disc brake pads
and integrity of pad wear indicator (Panda Cross and
Panda 4x4 versions only)
Visually check condition and wear of rear drum brake
linings (Panda Cross and Panda 4x4 versions excluded)
Visually inspect condition of the accessory drive belt(s)
Check drive transmission idler unit (PTU) oil level (Panda
Cross and Panda 4x4 versions only)
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)
Change engine oil and replace oil filter(2)
(2) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years. If the vehicle is mainly used in towns and cities, change the engine oil and filter
every year.
133

Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Replace accessory drive belt/s(3)
Replace fuel filter cartridge (4)
Replace air cleaner cartridge (5)
Change the brake fluid(6)
Replace the passenger compartment cleaner (5) (O) (●)
(3) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. Dustyareas
and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. The belt must be replaced every 4
years, regardless of distance travelled.
(4) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage
(O) Recommended operations
(●) Mandatory operations
134
SERVICING AND CARE

ENGINE COMPARTMENT
.
CHECKING LEVELS
158) 159)59)
0.9 TwinAir/0.9 TwinAir Turbo versions
A. Engine oil plug / filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.
Battery
123F1D0097
137

1.2 8V 69 HP versions
A. Engine oil plug / filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.
Battery
124F1D0098
138
SERVICING AND CARE

1.3 16V MultiJet versions
A. Engine oil plug / filler-–B.Engine oil dipstick-–C.Engine coolant-–D.Washer fluid for windscreen/rear window-–E.Brake fluid-–F.
Battery
125F1D0141
139

ENGINE OIL
60) 61)3)
Check the oil level a few minutes (about
five) after the engine has stopped,
with the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For the 0.9 TwinAir and 0.9
TwinAir Turbo versions, engine oil
dipstick B is integral with the cap A.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000
km.
IMPORTANT After adding or changing
the oil, let the engine run for a few
seconds and wait a few minutes after
switching it off before checking the
level.ENGINE COOLANT FLUID
160)62)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHING FLUID
161)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".
BRAKE FLUID
162) 163)63)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
4)
The fluid level should only be checked
at a Fiat Dealership.BATTERY
164) 165) 166) 167)
64)5)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
140
SERVICING AND CARE

WARNING
158)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
159)Be very careful when working in the
engine compartment when the engine
is hot: you may get burned.
160)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
161)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
162)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
163)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral­based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.164)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames and sources
of sparks away from the battery: risk of
explosion and fire.
165)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
166)If the car will be unused for an
extended period of time in extremely cold
weather conditions, remove the battery
and store it in a heated area to avoid
it freezing.
167)Always wear appropriate goggles
when working on or near the battery.
WARNING
59)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.
60)The oil level must never exceed the
MAX reference.
61)Do not add oil with specifications other
than those of the oil already existing in
the engine.
62)PARAFLU
UPantifreeze is used in the
engine cooling system. Use the same fluid
as in the cooling system when topping
up. PARAFLU
UPcannot be mixed with any
other type of fluid. If this occurs, do not
start the engine and contact your Fiat
Dealership immediately.63)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
64)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (anti-theft, phone, etc.),
contact a Fiat Dealership, which
will suggest the most appropriate devices
for your vehicle, and will, most importantly,
advise you if a higher capacity battery
needs to be installed.
WARNING
3)Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact a Fiat Dealership.
4)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
5)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
141

WEIGHTS
Panda versions
Weights (kg) 0.9 TwinAir 60HP / 65HP0.9 TwinAir Turbo
80HP / 85HP0.9 TwinAir Turbo
Natural Power
Unladen weight (with all fluids, fuel tank 90% full and
without optional equipment):955 975 / 980
1080/1090(***)
Payload including the driver:(*)480 (4-seater) /
500 (5-seater)480 (4-seater) /
500 (5-seater)460 (4-seater) /450(***)(4-seater) / 470 (5-seater)
/ 460(***)(5-seater)
Maximum permitted loads
(**)
- front axle: 770 855 875
– rear axle: 760 760 810
- total:1435 (4-seater) /
1455 (5-seater)1455 (4-seater) /
1460 (4-seater)
(°)/
1475 (5-seater) /
1480 (5-seater)
(°)
1540 (4-seater) /
1550 (5-seater)
Towable loads
- braked trailer: 800 800
(°°)
- non-braked trailer: 400 400(°°)
Maximum load on roof: 55 55 55
Maximum load on ball joint (braked trailer): 60 60
(°°)
(***) For versions/markets, where foreseen
(*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
(°) Versions equipped with the "Dualogic" gearbox
(°°)IMPORTANT A trailer cannot be towed so there are no provisions for fitting a tow hook.
161