tow bar FIAT PUNTO 1995 176 / 1.G Workshop Manual

Suspension and steering 10*3
2.10 Using a slide hammer to extract the hub 2.11 Wheel bearing components / Hub carrier 2 Wheel bearing 3 Circlip
Owners wishing to attempt the work them-
selves
should proceed as follows. 10 Mount tho hub carrier firmly In a bench vice. Attach a slide hammer to the hub flange and extract the hub. together with the inner bearing race, If it has remained attached to the hub. Unbolt and remove the heat shield
(see
Illustration). 11 Mount the hub carrier horizontally in the rice, then remove tho bearing retaining circlip. Using a suitable length of tubing as a drift, drive Ihe bearing outer race from the carrier (see Illustration). Note that a flange on the outboard side of the carrier means that the bearing can only be driven out in one direction. 12 Support the inner bearing race, if it has remained attached to the hub, then press or drive the hub from the race. Alternatively, pull trie bearing race from the hub using a suitable Iw or three-legged puller. 13 Before Installing the new bearing, thoroughly clean the bearing location in the tub carrier. U Fit the new bearing from the Inboard side the hub: press or drive the bearing into position, applying pressure only to the bearing oiler race. Oo not lubricate the mating surface
ol the
bearing In an attempt to ease installation. 15 Fit the bearing retaining circlip to its 700ve in the hub carrier, then refit the heat
shield and tighten the retaining screw securely. 16 Support the outer face of the hub carrier across the jaws of a bench vice. 17 Carefully press or draw the hub into the bearing, noting that the bearing inner race must be supported during Ihis operation, to prevent It from being separated from the outer race. This can be achieved using a suitable socket, threaded rod, washers and a length of bar (see Illustration). 18 On completion, check that the hub rotates freely in the hub carrier without resistance or roughness.
2.17 Typical method of drawing the hub into the wheel bearing using improvised tools
Refitting 19 Reconnect the outboard end of the drive-shaft to the hub as described In Chapter 8. Ensure that the driveshaft nut is tightened to the correct torque and adequately staked. Ideally, for safety reasons due to the very high torque of the driveshaft nut, carry out final tightening and staking of the nut after refitting the roadwheel and lowering the car to the ground. 20 Reconnect the hub carrier to the lower arm balljoint, then fit a new clamp bolt nut. Tighten tho nut to the specified torque. 21 Engage the hub carrier with the suspension strut, then refit the securing bolts and nuts, tightening them to the specified torque. 22 Reconnect the steering track-rod balljoint to the hub carrier steering arm. Use a new nut and tighten it to the specified torque. 23 Refer to Chapter 9 and refit the brake disc and caliper. 24 Where applicable, fit the ABS wheel sensor into its mounting hole and tighten the securing screw. 25 Refit the roadwheel, and tower the vehicle to the ground. 26 Have the front wheel alignment checked by a Fiat dealer or a tyre specialist at the earliest opportunity.

Suspension and steering
10*195

5 Front suspension >,•> tower arm balljoint -renewal ^
The balljoint is integral with the suspension ower arm (see Illustration). If the balljoint is worn or damaged, the complete lower arm oust be renewed as described In Section 4.
6 Front suspension ^ anti-roll bar -
removal and refitting s^
Removal 1 Chock the rear wheels, apply the handbrake, then jack up the front of the vehicle and support securely on axle stands •we Jacking and vehicle support). If required, wove the relevant roadwheels. 2 Refer to the Chapter 4D and unbolt the hnt section of the exhaust pipe. 3 Unscrew the bolts securing the anti-roll bar mountings to the suspension lower arms on ether side of the vehicle. Similarly, unscrew
ine
bolts securing the anti-roll bar mountings lo the suspension sub-frame (refer to the Derations in Section 4). 4 lower the anti-roll bar away from the underside of the vehicle. 5 Inspect the rubber bushes for cracks or ietertoratlon, If renewal Is necessary, slide the dd bushes from the bar, and fit the now items, using soapy water as a lubricant. Do rot apply grease or oil as this will attack the •ifiber. 9 Check the anti-roll bar for signs of damage, war or serious corrosion. Refitting 7 Refitting Is a reversal of removal, bearing In
mnd
the following points: sj
D'rw
up the holes af the ends of the anti-roll bar with those on the suspension iov/erarm. til
Tighten
all fixings to the specified torque, but do not do this until the vehicle is resting on its roadwheels, and the suspension has been settled, or damage to the bushes may result.
7.5 Slacken and remove the rear hub nut
5.1 Front suspension lower arm balljoint
7 Rear hub bearings -renewal
Note: 77ie bearing will be destroyed during the removal operation, and a new rear hub/ bearing assembly must be used on refitting -the old hub cannot be re-used. A new rear hub nut must be used on refitting. 1 The rear hub bearings are integral with the hubs themselves, and cannot be renewed separately, tf the bearings require renewal, the complete hub assembly must be renewed as follows. 2 Chock the front wheels, then jack up the rear of the vehicle and support securely on axle slands (see Jacking and vehicle support). Remove the appropriate rear roadwheel. 3 Remove the brake drum as described In Chapter 9. Do not depress the brake pedal whilst the brake drum is removed. 4 Prise the dust cap from the hub. using a mallet and punch. 5 Slacken and remove the hub nut and recover the washer/spacers (see illustration). Caution: The nut Is tightened to a very high torque. Use a long extension bar to remove the nut and ensure that you have access to torque wrench capable of tightening the new nut to the speclfiod torque setting, before removing the existing nut 6 Withdraw Ihe hub and bearing assembly from the stub axle, and recover the inner washer. Discard the hub nut - a new one must be used on refitting.
1
8.3 Slacken and withdraw the damper lower retaining bolt (arrowed)
7 Thoroughly clean tho stub axle, then slide the inner washer and new hub assembly into position. 8 Fit the outer washer, then thread a new hub nut onto the end of the stub axle by hand - do not fully tighten the nut at this stage. 9 Refit the brake drum (Chapter 9). 10 Tighten the hub nut to the specified torque, then check that the hub spins smoothly and freely. Carefully tap the dust cap into position over the nut. 11 Refit the roadwheel, then lower the vehicle to the ground and tighten the road-wheel bolts to the specified torque.
8 Rear suspension components -removal, overhaul and refitting ^
1 Chock the front wheels, then jack up the rear of the vehicle and support on axle stands (see Jacking and vehicle support). Remove the relevant rear roadwheel.
Damper
Removal 2 Using a trolley jack positioned under the trailing arm, raise the trailing arm to take the strain from the damper. 3 Slacken and withdraw the damper lower retaining boll (see Illustration). 4 Lower the jack and allow the damper to separate from the trailing arm. Take care to avoid displacing the coil spring. 5 Slacken and withdraw the damper upper retaining bolt (see illustration). 6 Lower the damper away from the suspension subframe. Refitting 7 Refitting is a reversal of removal. Tighten the damper upper and lower retaining bolts to the specified torque, but delay this operation until the full weight vehicle is resting on the road-wheels • this prevents the damper bushes from being strained.
Coil spring
Removal 8 With reference to the previous sub-Section.
8.5 Slacken and withdraw the damper upper retaining bolt (arrowed)

12*2 Body electrical systems
3 Electrical problems usually stem from simple causes, such as loose or corroded connections, a faulty earth connection, a blown fuse, a melted lusible link, or a fautty relay {refer to Section 3 for details of testing relays). Visually inspect the condition of all (uses, wires and connections in a problem circuit before testing the components. Use the wiring diagrams lo determine which terminal connections will need to be checked, in order to pinpoint the trouble-spot. 4 The basic tools required for electrical fault-finding include a circuit tester or voltmeter (a 12-volt bulb with a set of lest leads can also be used for certain tests}; a self-powered test light (sometimes known as a continuity tester); an ohmmeter (to measure resistance): a battery and set of tesi leads: and a lumper wire, preferably with u circuit breaker or fuse incorporated, which can be used to bypass susoect wires or electrical components. Before attempting to locate a problem with tost instruments, use the wiring diagram to determine where to make the connections. 5 To find the source of an intermittent wiring fault (usually due to a poor or dirty connection, or damaged wiring Insulation), a wiggle test can be performed on the wiring. This involves wiggling the wiring by hand, to see if tha fault occurs as the wiring Is moved. It should be possible to narrow down the source of the fault to a particular section of wiring. This method of testing can be used in conjunction with any of the tests descnbed in the following sub-Sections. 6 Apart from problems due to poor connections, two basic types of fault can occur in an electrical circuit - open-circuit, or short-circuit. 7 Open-circuit faults are caused by a break somewhere in the circuit, which prevents current from flowing. An open-circuit fault will prevent a component from working, but will not cause the relevant circuit fuse to blow 8 Short-circuit faults are caused by a shod somewhere in the circuit, which allows Die current flowing In the circuit to escape along an alternative route, usually to earth. Short-circuit faults are normally caused by a breakdown in wiring insulation, which allows a feed wire to touch either another wire, or an earthed component such as the bodysheli. A short-circuit fault will normally cause the relevant circuit fuse to blow.
Finding an open-circuit 9 To check for an opon-circuit, connect one lead of a circuit tester or voltmoter to either the negative battery terminal or a known good earth. 10 Connect the other lead to a connector in the circuit being tested, preferably nearest to the batter/ or luse. 11 Switch on the circuit, bearing In mind that some circuits are live only when tho ignition switch is moved to a particular position. 12 If voltage is present (Indicated either by
3.2 Main fuse box, located on the driver's side of the facie the toster bulb lighting or a voltmeter reading, as applicable), this means that tho section of Ihe circuit between the relevant connector and the battery is problem-free. 13 Continue to check the remainder ot the circuit in the same fashion. 14 When a point is reached at which no voltage Is present, the problem must lie between that point and the previous test point with voltage. Most problems can be traced to a broken, corroded or loose connection.
Finding a short-circuit 15 To check for a short-circuit, first disconnect the load(s) from the circuit (loads are the components which draw current from a circuit, such as bulbs, motors, heating elements, etc). 16 Remove the relevant luse Irom the circuit, and connect a circuit tester or voltmeter to the luse connections. 17 Switch on the circuit, beanng in mind that some circuits are live only when the ignition switch is moved to a particular position. 18 If voltage is present (indicated either by the tester bulb lighting or a voltmeter reading, as applicable), this means that there Is a short-circuit. 19 If no voltage is present, but the fuse still blows with the load(s) connected, this indicates an internal fault in the load(s).
Finding an earth fault 20 The battery negative terminal Is connected to 'earth' - the metal of the engine/transmission and the car body - and
I
IK
J 3.3 To gain access to the fuses, remove the screw and pull the stowage bin away from the facia
most systems are wired so that they only receive a positive feed, the current returning via the metal of Ihe car body. This means that the component mounting and the body form part of that circuit. Loose or corroded mountings can therefore cause a range of electrical faults, ranging from total failure ot a circuit, to a puzzling partial fault. In particular, lights may shine dimly (especially when another circuit sharing the same earth port In operation), motors (eg wiper motors v Ihe radiator cooling fan motor) may run slowly, and Ihe operation of one circuit may have an apparently-unrelated effect on another. Ncie that on many vehicles, earth straps axe uses between certain components, such as the engine/transmission and the body, usually whore there is no metal-to-metal contact between components, due to flexible rubber mountings, etc. 21 To check whether a component $ properly earthed, disconnect Ihe battery, and connect one lead of an ohmmeter to a kwwi good earth point. Connect the other lead to the wire or earth connection being tested. Tha resistance reading should be zero; if not. check the connection as follows. 22 If an earth connection Is thought to be faulty, dismantle the connection, and clean pack to bare metal both the bodysheli and ite wire terminal or the component earth connection mating surface. Be careful to remove all traces of dirt and corrosion, then use a knife to trim away any palm, so thai a clean metal-to-metal joint Is mads. On reassemoly, tighten the joint fasteners securely: if a wire terminal Is being refitted, use serrated washers between tho terminal and the bodysheli. to ensure a clean and secure connection. When the connection is remade, prevent the onset ot corrosion in the future by applying a coat of petroleum idly
or
stlicone-based grease, or by spraying on (a: regular intervals} a proprietary ignition eoater, or a water-aispersant lubneant.
3 Fuses and relays -general information
Fuses 1 Fuses are designod to break a circuit when a predetermined current is reached, in order to protect the components and wiring wttioh could be damaged by excessive current How. Any excessive current flow will be due to a fault in the circuit, usually a short-circuit (see Section 2). 2 The main fuses are located in the fusefcox on the driver's side of the facia (see illustration). 3 To gain access to the fuses, remove tne screw and pull the stowage bin moulding away from the facia (see illustration). 4 Additional fuses and circuit-breakers are located In the engine compartment, and in an