engine FIAT SCUDO 2008 2.G Workshop Manual

132
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
INDICATIONS AND WARNING LIGHTS ON DISPLAY
Indication
CRUISE
CONTROL
SPEED
RESTRICTOR
GLOW PLUG
WARMING
WATER IN
DIESEL FUEL
FILTER
SCHEDULED
SERVICINGWarning
light
By turning the key to the Mposition, the warning light lights up, but it must switch itself off af-
ter a few seconds. The warning light lights up when the Cruise Control is activated.
The warning light lights up when the speed restrictor is activated.
Turning the ignition key to Mthe warning light turns on and it will turn off when glow plugs
reach the preset temperature. Start the engine immediately after warning light switching off.
IMPORTANT With hot ambient temperature, warning light stays on for very short time.
Turning the ignition key to Mthe warning light turns on, but it should go off after few sec-
onds. The warning light turns on when there is water in the diesel fuel filter.
m
The presence of water in the fuel circuit may cause serious damage to the
entire injection system and cause irregular engine operation. If the warning
light turns on, contact Fiat Dealership as soon as possible to have the sys-
tem relieved. If the above indications come on immediately after refuelling,
water has probably been poured into the tank: turn the engine off immediately and
contact Fiat Dealership.
Turning the ignition key to M, the warning light turns on, but it should go off after few sec-
onds. The warning light turns on when a scheduled servicing operation is to be carried out.
Ü
ƒ
≈
Δ

133
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE STARTING ........................................................... 134
IF A TYRE IS PUNCTURED .............................................. 135
WHEN NEEDING TO CHANGE A BULB ................... 139
IF AN EXTERIOR BULB BURNS OUT .......................... 141
IF AN INTERIOR BULB BURNS OUT ........................... 145
IF A FUSE BLOWS ............................................................... 146
IF THE BATTERY IS FLAT ................................................. 151
TOWING THE VEHICLE ................................................... 152
II I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
In an emergency we recommend that you call the toll-free number found on the
Warranty Booklet. You can also connect to the site www.fiat.com
to search for the nearest Fiat Dealership point
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ENGINE
STARTING
JUMP STARTING fig. 1
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
134
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
Proceed as follows:
❒Connect positive terminals (+near the
terminal) of the two batteries with a
jump lead;
❒With a second lead, connect the negative
terminal (–) of the auxiliary battery to an
earthing point
Eon the engine or the
gearbox of the vehicle to be started;
❒ Start the engine;
❒ When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
fig. 1F0P0186m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
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135
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another vehicle, prevent accidental con-
tacts between the metal parts of the two
vehicles.BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not operating until the engine is start-
ed, a greater effort will therefore be re-
quired to press the brake pedal or to turn
the steering wheel.IF A TYRE
IS PUNCTURED
GENERAL INSTRUCTIONS
Wheel changing and correct use of the
jack and spare wheel call for some pre-
cautions as listed below.
Alert other drivers that the
vehicle is stationary in com-
pliance with the regulations in force:
hazard warning lights, warning trian-
gle etc. Any passengers on board
should leave the vehicle, especially if
it is heavily laden. Passengers should
stay away from oncoming traffic
while the wheel is being changed on.
Pull the handbrake.
WARNING
Before starting to change
the wheel, deactivate the
pneumatic suspension system (where
provided). See paragraph “Pneumat-
ic suspensions” in this section.
WARNING
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137
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
To change a wheel proceed as
follows:
❒Stop the vehicle in a position that is not
dangerous for oncoming traffic where you
can change the wheel safely. The ground
should be flat and adequately firm;
❒ Turn the engine off and pull up the
handbrake;
❒Engage first gear or reverse;
❒Wear the reflecting safety jacket (com-
pulsory by law in certain countries) be-
fore getting out of the vehicle;
❒On certain versions to take the jack
you have to open the protection lid A-
fig. 2;
❒Take the operating handle A-fig. 3 out
of the relevant retainers;
❒Loosen the locking device B-fig. 3;
❒Use handle B-fig. 3to loosen the spare
wheel support locking bolt fig. 4;
❒Remove the hub-cap (where provided)
by using the supplied tool;
❒Loosen one turn the bolts of the wheel
to change;
❒Turn the handle to extend the jack par-
tially;
❒Set the jack in the proper seat close to
the wheel to change;
❒Make sure the jack slot fits properly on-
to the side member tab;
❒Warn anybody nearby that the vehicle
is about to be lifted. They must stay
clear and not touch the vehicle until it
is back on the ground;
❒Turn the jack handle and lift the vehicle
until the wheel to be changed is sever-
al centimetres off the ground. When
turning the jack handle make sure that
it can be used easily and take care not
to scrape your hand against the ground.
The moving parts of the jack (screw and
joints) may also cause injury if touched.
Clean off any grease;
fig. 4F0P0296m
fig. 5F0P0295m
fig. 2F0P0294m
fig. 3F0P0190m
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147
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 22F0P0299m
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F1715
–
5
10
30
30
5
20
10
30
15
15
5
15
30
–
40
Fuse box on the dashboard on passenger side
USERS FUSE AMPERE
Rear window wiper
Free
Airbag control unit
Headlight aiming device, diagnostic socket, ESP control unit,
ventilation, particulate filter pump, steering sensor
Power rearview mirror, passenger power window
Front window power
Ceiling lights, glovebox light
Multi-function Display, anti-theft alarm siren, sound system,
CD-Changer, Radiotelephone, trailer services control unit,
Panel workers protection control unit
Cigar lighter, load compartment outlet
Rear trimming strip, starting device, instrument panel
Diagnostic socket, anti-theft system control unit
Kit main libre, airbag control unit
Engine utilities control unit, trailer utilities control unit
Rain sensor, automatic acclimatiser instrument panel,
ventilation rear part of passenger compartment
(combined fittings)
Door locking/unlocking
Free
Rear heated window and door mirrors defroster
❒Tilt the object holding compartment
and forcibly pull it out so as to access
the fuses.
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148
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 23F0P0239m
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F1420
15
10
20
15
10
10
20
10
30
40
30
40
30
Fuse box in engine compartment
USERS FUSE AMPERE
Engine control unit, fuel and air supply device, fan unit
Horn
Windscreen and rear window washing pump
Headlight washing pump
Fuel supply device
Secondary brake pedal contact, power steering
ABS/ESP
Ignition switch
Main brake pedal contact
Fuel and air supply device
Front ventilation
Windscreen wiper
Utilities control unit
Free
❒After having opened the engine bay,
slide the support of the window winder
liquid so as to make the access easier.
❒Unhook and turn the fuse box upside
down so as to access the fuses.
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151
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IF THE BATTERY IS FLAT
IMPORTANT The battery charging pro-
cedure is described only for information
purposes. This operation should be car-
ried out by Fiat Dealership.
Charging should be slow at a low amp rat-
ing for 24 hours. Charging for a longer
time may damage the battery.
Charge the battery as follows:
❒disconnect battery negative terminal;
❒connect the charger cables to the bat-
tery terminals, observing the poles;
❒turn on the charger;
❒when you have finished, turn the charg-
er off before disconnecting the battery;
❒reconnect battery negative terminal.
The liquid contained in the
battery is poisonous and cor-
rosive. Avoid contact with the skin or
eyes. The battery should be charged
in a well ventilated place, away from
naked flames or possible sources of
sparks: danger of explosion and fire.
WARNING
Do not attempt to charge a
frozen battery: it must first-
ly be thawed, otherwise it may burst.
If freezing has occurred, the battery
should be checked by skilled person-
nel to make sure that the internal el-
ements are not damaged and that the
body is not cracked, with the risk of
leaking poisonous and corrosive acid.
WARNING
ECONOMY MODE
After switching off the engine, when the
key is at the Mposition, some functions
(windscreen wipers, window winders,
map lights, car radio, etc.) can be used on-
ly for a maximum of thirty minutes, so as
to avoid the battery to be run down.
Once these thirty minutes have passed,
the active functions are put in stand-by and
the warning light of the battery flashes, ac-
companied by a message on the display.
To immediately recover the use of these
functions, it is necessary to start the en-
gine and to keep it running for a few sec-
onds.
The time which will be available will be the
double of the engine starting time.
However, this period of time will be be-
tween five and thirty minutes.
If the battery is run down, the engine can-
not be started.
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152
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 26
A
F0P0243m
Do not start the engine
when towing the vehicle.
WARNING
Before screwing the drawbar
eye, carefully clean the rela-
tive threaded part. Before starting to
tow the vehicle, take care also to
have completely tightened the draw-
bar eye onto the threaded pin.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”).
When towing, remember that without
the help of the brake booster and
power steering, a greater effort is re-
quired on the pedal and steering
wheel. Do not use flexible cables for
towing and avoid jerks. During tow-
ing operations make sure that fasten-
ing the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING
fig. 27F0P0608m
TOWING THE VEHICLE
The tow ring provided with the vehicle is
housed in the engine compartment as
shown in fig. 26.
TOW RING
HOOKING
Proceed as follows:
❒open the bonnet and release the tow
ring A-fig. 26from its seat;
❒take away the front or rear door B-fig.
27using the supplied screwdriver;
❒completely undo the drawbar eye on
the relative threaded pin.
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155
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●● ●
●●●●● ●
●●
●●●●● ●
●●●●● ●
●●●●● ●
SERVICE SCHEDULE
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation
(headlights, direction indicators, hazard lights, load compartment
lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
and adjust nozzles, if required
Check windscreen/rear window blade position/wear
Check brake pads wear and regular operation of
front and rear disc brake pads wear indicator
(where provided)
Check rear drum brake linings wear
(where provided)
Sight inspect the conditions of:
Bodywork and underbody protection, pipes and hoses
(exhaust - fuel - brakes)
Rubber parts (boots, sleeves, bushes, etc.)-
Brake and fuel hoses
Check accessory drive belt conditions/tension
(excluding engines fitted with automatic belt tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions
Check cleanness of locks and cleanness and lubrication of levers