engine FIAT SCUDO 2008 2.G Service Manual

117
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
USING THE MANUAL
GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob).
IMPORTANT The vehicle can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait at
least 2 seconds with the clutch pedal ful-
ly down to prevent damage and grating of
the gears.
fig. 2 - 5 speed gearboxF0P0119m
5 speed gearbox fig. 2
In order to activate the reverse motion R
from the neutral position, move the lever
towards the right and then backwards.
6 speed gearbox fig. 2/a
In order to activate the reverse motion R
from the neutral position, lift the sliding
collar placed under the knob and, at the
same time move the lever towards the left
and then forwards.
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
fig. 2/a - 6 speed gearbox F0P0347m

118
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
Roof rack/ski rack
Remove the roof rack or the ski rack from
the roof as soon as they are no longer
used. These accessories lower air pene-
tration and adversely affect consumption
levels. When needing to carry particular-
ly voluminous objects, preferably use a
trailer.
Electric devices
Use electric devices only for the amount
of time needed. Rear heated window, ad-
ditional headlights, windscreen wipers and
heater fan need a considerable amount of
energy, therefore increasing the require-
ment of current increases fuel consump-
tion (up to +25% in the urban cycle).
Climate control
The air conditioner is an additional load
which greatly affects the engine leading to
higher consumption (on average up to
+20%). When the temperature outside
the vehicle permits it, use the air vents
where possible.
Spoilers
The use of non-certified aerodynamic
items may adversely affect air drag and
consumption levels.DRIVING STYLE
Starting
Do not warm the engine when the vehi-
cle is stationary or at high or low speed:
in this way the engine will warm up grad-
ually increasing consumption and emis-
sions. You should drive off slowly straight
away avoiding high revs so that the engine
will warm up more quickly.
Unnecessary actions
Avoid accelerating when waiting at traffic
lights or before switching off the engine.
This and also double declutching is ab-
solutely pointless on modern vehicles and
also increase consumption and pollution.
Gear selections
As soon as the conditions of the traffic and
road allow, use a higher gear. Using a low
gear to obtain brilliant performance in-
creases consumption.
In the same way improper use of a high
gear increases consumption, emissions an
engine wear.CONTAINING
RUNNING COSTS
Some suggestions which may help you to
keep the running costs of the vehicle
down and lower the amount of toxic emis-
sions released into the atmosphere are
given below.
GENERAL CONSIDERATIONS
Vehicle maintenance
Carry out the checks and adjustments/reg-
ulations specified in the “Service Sched-
ule”.
Tyres
Check tyre inflation pressure regularly.
Tyres should be checked at least once
every four weeks: if the pressure is too
low, fuel consumption increases as the re-
sistance to the rolling movement of the
tyre is greater.
Unnecessary loads
Do not travel with too much load.
The weight of the vehicle (specially in ur-
ban traffic) and its trim greatly effects con-
sumption and stability.

119
WARNING
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SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
CONDITIONS OF USE
Cold starting
Short journeys and frequent cold starts do
not allow the engine to reach optimum op-
erating temperature. This results in a sig-
nificant increase in consumption levels
(from +15 to +30% on the urban cycle)
and emission of harmful substances.
Traffic and road conditions
Rather high consumption levels are tied to
situations with heavy traffic, for example
in queues with frequent use of the lower
gears or in cities with many traffic lights.
Also winding mountain roads and rough
road surfaces adversely affect consump-
tion.
Enforced halts
During prolonged hold-ups (level crossings)
the engine should be switched off. Top speed
Fuel consumption increases considerably
as speed increases. Your speed should be
kept as even as possible and superfluous
braking and acceleration avoided as this
increases both consumption and emis-
sions.
Acceleration
Accelerating violently increasing the revs
will greatly affect consumption and emis-
sions: acceleration should be gradual and
should not exceed the maximum torque.TOWING TRAILERS
IMPORTANTS
For towing caravans or trailers the vehi-
cle must be fitted with a certified tow
hook and an adequate electric system.
To prevent damages to the vehicle elec-
tric system, adopt an electronic control
unit specially designed and dedicated to
the trailer.
Installation should be carried out by spe-
cialised personnel who release a special
document for circulation on the road.
Install any specific and/or additional rear-
view mirrors as specified by law.
Remember that when towing a trailer,
steep hills are harder to climb, the brak-
ing spaces increase and overtaking takes
longer depending on the overall weight.

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WARNING
LIGHTS AND
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SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
VEHICLE INACTIVITY
If the vehicle is to be left inactive for longer
than a month, the following precautions
should be noted:
❒park the vehicle in covered, dry and if
possible well-ventilated premises;
❒engage a gear;
❒check that the handbrake is not en-
gaged;
❒disconnect the battery negative termi-
nal and check the battery charge. This
check is to be repeated every three
months. Recharge if the optical indica-
tor shows a dark colour without the
central green area;
❒clean and protect the painted parts us-
ing protective wax;
❒clean and protect the shiny metal parts
using special compounds readily avail-
able;
❒ sprinkle talcum powder on the rubber
windscreen and rear window wiper
blades and lift them off the glass;
❒slightly open the windows;
❒cover the vehicle with a cloth or per-
forated plastic sheet. Do not use sheets
of non-perforated plastic as they do not
allow moisture on the vehicle body to
evaporate;
❒inflate tyres to +0,5 bar above the nor-
mal specified pressure and check it at
intervals;
❒if you don’t disconnect the battery from
the electric system, check its charge
every month and recharge it if the op-
tical indicator shows a dark colour
without the central green area;
❒do not drain the engine cooling system.
IMPORTANT Where relevant, switch off
the vehicle alarm with the remote control.
Keep your speed down when
snow chains are fitted. Do
not exceed 50 km/h. Avoid
potholes, steps and pave-
ments and avoid also to dri-
ve for long distances on
roads not covered with snow to pre-
vent damaging the vehicle and the
roadbed.
WARNING

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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS .................................................... 124
LOW BRAKE FLUID .......................................................... 124
HANDBRAKE ON .............................................................. 124
AIR BAG FAILURE .............................................................. 125
ENGINE COOLANT
HIGH TEMPERATURE ....................................................... 125
LOW BATTERY CHARGE ............................................... 126
LOW PRESSURE/HIGH TEMPERATURE OF
ENGINE OIL ......................................................................... 126
ELECTRIC POWER STEERING FAILURE .................... 127
INCOMPLETE DOOR LOCKING .................................. 127
SEAT BELTS NOT FASTENED ........................................ 128
EBD SYSTEM FAILURE ...................................................... 128
INJECTION SYSTEM FAILURE ........................................ 128
FRONT PASSENGER AIR BAG DEACTIVATED ....... 129
ABS SYSTEM FAILURE ....................................................... 129
STOP ........................................................................................ 129
FUEL RESERVE ..................................................................... 130
REAR FOGLIGHTS ............................................................. 130
GENERIC FAILURE ............................................................. 130ESP SYSTEM FAILURE ........................................................ 130
BRAKE PAD WEAR ........................................................... 131
FRONT FOG LIGHTS ........................................................ 131
DIPPED HEADLAMPS ........................................................ 131
REAR PNEUMATIC SUSPENSIONS ................................ 131
LEFT-HAND DIRECTION INDICATOR ...................... 131
RIGHT-HAND DIRECTION INDICATOR .................. 131
MAIN BEAM HEADLIGHTS ............................................. 131
CRUISE CONTROL ........................................................... 132
SPEED RESTRICTOR ........................................................... 132
GLOW PLUG WARMING................................................. 132
WATER IN DIESEL FUEL FILTER .................................... 132
SCHEDULED SERVICING.................................................. 132
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E E
S S

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MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
AIR BAG FAILURE
(red)
Turning the ignition key to M
the warning light turns on, but it should
go off after few seconds.
The warning light stays on glowing
steadily if there is a failure in the air bag
system.
¬If when turning the ignition
key to M, the warning light
¬does not turn on or stays on when
travelling there could be a failure in
safety systems; in this event air bags
or pretensioners could not trigger in
case of impact or, in a minor number
of cases, they could trigger acciden-
tally. Contact Fiat Dealership imme-
diately to have the system checked.
WARNING
The failure of the warning
light ¬(warning light off) is
also indicated by the flashing for
more than the normal 4 seconds of
the passenger’s front air bag deacti-
vated warning light
“.
WARNING
ENGINE COOLANT
HIGH TEMPERATURE
(red)
Turning the ignition key to Mthe warn-
ing light turns on, but it should go off
after few seconds.
The warning light turns on when the
engine is overheated.
The flashing of the warning lights indi-
cates a level of engine coolant which is
too low.
If the warning light comes on, proceed as
follows:
❒normal driving conditions: stop
the vehicle, switch off the engine and
check whether the water level in the
reservoir is not below the MIN
mark. Otherwise wait for few sec-
onds to allow the engine cooling,
then open slowly and carefully the
cap, top up coolant and check
whether its level is falling between
MINand MAXmarks in the reser-
voir. Check visually for any leak. If,
when restarting, the warning light
comes on again, contact a Fiat
Dealership.
u

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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
LOW PRESSURE/HIGH
TEMPERATURE OF
ENGINE OIL (red)
Low engine oil pressure
Turning the ignition key to Mthe warn-
ing light turns on, but it should go out as
soon as the engine is started.
v
If the warning light vturns on when travelling stop
the engine immediately and contact
a Fiat Dealership.
WARNING
❒Vehicle heavy duty(e.g.: towing
trailer uphill of fully laden vehicle):
decrease speed, if the warning light
stays on, stop the vehicle. Wait for 2
or 3 minutes leaving the engine on
and slightly accelerated to further
activate the circulation of the
coolant fluid, then switch the engine
off. Check proper coolant level as
described previously.
IMPORTANT Under severe use of the
vehicle, keep the engine on and slightly
accelerated for few minutes before
switching it off.LOW BATTERY
CHARGE (red)
Turning the ignition key to M
the warning light turns on, but it should
go out as soon as the engine is started
(with the engine running at idle speed a
brief delay in going out is allowed).
If the warning light remains lit constant-
ly seek immediate advice from the Fiat
Dealership.
If the warning light flashes: it signals that
the vehicle is in the “economy mode”
and has deactivated some unnecessary
functions.
w

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CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
ELECTRIC POWER
STEERING FAILURE
(amber)
Turning the ignition key to Mthe warn-
ing light turns on, but it should go off
after few seconds.
If the warning light stays on, you will not
have the steering assistance and the
effort on the steering wheel will be
increased, steering is however possible.
Contact Fiat Dealership.
If warning light vflashes,
contact Fiat Dealership im-
mediately to have oil changed and in-
strument panel warning light turned
off.
WARNING
»
INCOMPLETE DOOR
LOCKING (red)
The warning light lights up, on
some versions, when one or more
doors are not perfectly closed.
If the warning light lights up; check that
the passenger compartment, the side,
rear and the engine casing doors are
closed.
A buzzer will sound when doors are
open and the vehicle is moving.
9

128
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SPECIFICATIONS
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AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
EBD SYSTEM
FAILURE (red)
(amber)
The turning on at the same time of
warning lights
xand >with the
engine running indicates an EBD system
failure or that the system is unavailable;
in this case heavy braking may cause the
rear wheels to lock before time, with
the possibility of skidding. Drive with the
utmost care to the nearest Fiat
Dealership to have the system checked.
x>
SEAT BELTS NOT FAS-
TENED (red)
The warning light on the dial
turns on glowing steadily with vehicle sta-
tionary and driver’s seat belt not fastened
correctly. The warning light will turn on
flashing together with the buzzer when,
with vehicle moving, the front seat belts
are not fastened correctly. Certain ver-
sions are fitted with a display above the
driving mirror that indicates by two
warning lights that driver’s or passenger’s
seat belt are not fastened.
<
INJECTION SYSTEM
FAILURE
(amber)
Under normal conditions, turn-
ing the ignition key to M, the warning
light turns on but it should go off after
engine starting.
If the warning light stays on or turns on
when travelling, means a fault in the igni-
tion system which could cause possible
lack of performance, poor handling and
high consumption levels.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the
engine. In any case, contact Fiat
Dealership as soon as possible.
U

131
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CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
BRAKE PAD WEAR
(amber)
The warning light on the dial
turns on if the front brake pads are
worn; in this case have them changed as
soon as possible.
d
REAR PNEUMATIC
SUSPENSIONS (red)
(where provided)
The warning light flashes when
an abnormal difference between the
detected height limit and that which is
recommended. In this case: with auto-
matic regulation, drive slowly (approx.
10 km/h) until the warning light switches
off. With manual regulation, return to
the recommended height limit which has
remained blocked high or low.
The warning light remains lit upon the
starting of the engine or during transit
when abnormal pneumatic compensa-
tion occurs. In this case: it is important
to stop and seek advice from the Fiat
Dealership.
…
FRONT FOG LIGHTS
(green)
The warning light turns on
when the front fog lights are turned on.
5
MAIN BEAM
HEADLIGHTS (blue)
The warning light turns on
when the main beams are
turned on.
1
LEFT-HAND
DIRECTION INDICATOR
(green - intermittent)
The warning light turns on when the
direction indicator control lever is
moved downwards or, together with the
right indicator, when the hazard warning
light button is pressed.
F
RIGHT-HAND
DIRECTION INDICATOR
(green - intermittent)
The warning light turns on when the
direction indicator control lever is
moved upwards or, together with the
left indicator, when the hazard warning
light button is pressed.
D
DIPPED HEADLAMPS
(green)
The warning light lights up ac-
tivating the dipped headlamps.
2