clutch FIAT SCUDO 2009 2.G Owners Manual

MUST BE READ!


K
REFUELLING
Only refuel with diesel fuel for motor vehicles conforming to the European specification EN590.
Using other products or mixtures may damage the engine beyond repair and cause the forfeiture of the warranty cov-
er for caused damages as a consequence.
STARTING THE ENGINE
Make sure that the handbrake is engaged; set the gearshift lever to neutral; fully depress the clutch pedal, without press-
ing the accelerator, then turn the ignition key to Mand wait for the warning lights
Yand mto go off; turn the igni-
tion key to Dand release it as soon as the engine has started.
PARKING OVER INFLAMMABLE MATERIAL
While working, the catalyst develops a very high temperature. Do not park the vehicle over grass, dry leaves, pine nee-
dles or any other inflammable materials: risk of fire.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the components correlated with emissions to en-
sure better respect for the environment.

55
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
F0P0329m F0P0324m
F0P0330m F0P0331m
F0P0333m F0P0327mF0P0334m F0P0331m
F0P0334m F0P0325m
Function Selection
Move the knob to the CRUISEposition.
The regulator is selected but it is not yet
active and no speed is programmed.Temporary exceeding of speed
It is possible to accelerateand momen-
tarily travel at a speed superior to that
which has been programmed.
The programmed value flashes.
When the accelerator pedal is released,
the vehicle returns to the programmed
speed.
First
activation/speed
programming
❒Reach the desired
speed by pressing
on the accelerator.
❒Press the SET -o SET +key.
The speed is programmed/activated and
the vehicle will maintain this speed.Deactivation
(OFF)❒Press the button or
the brake or clutch
pedal.Reactivation
After the deactivation of the setting, press
the button.
The vehicle returns to the last speed pro-
grammed.
You can also take up the “first activation”
procedure again.
F0P0332m
F0P0335m

114
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
ENGINE
STARTING
The vehicle is fitted with an electronic en-
gine lock device: if the engine fails to start,
see the paragraph “The Fiat CODE sys-
tem” in section “Dashboard and controls”.
The engine may be noisier than usual dur-
ing the first seconds of operation, espe-
cially after it has not been used for a while.
This characteristic feature does not com-
promise functionality or reliability of the
hydraulic tappets: the timing system de-
vised to limit servicing.
We recommend that during
the initial period you do not
drive to full vehicle perfor-
mance (e.g.: excessive accel-
eration, long journeys at top speed,
sharp braking, etc.).
When the engine is switched
off never leave the key into
the ignition switch to prevent
pointless current absorption
from draining the battery.
Running the engine in con-
fined areas is extremely dan-
gerous. The engine consumes oxygen
and produces carbon monoxide
which is a highly toxic and lethal gas.
WARNING
Remember that the servo-
brake and power steering
are not operational until the engine
has been started, therefore much ef-
fort than usual is required on the
brake pedal and steering wheel.
WARNING
Dashboard and controls
Proceed as follows:
❒Ensure that the handbrake is up;
❒Put the gear lever into neutral;
❒Turn the ignition key to M: the warn-
ing light
mon the instrument panel
display will turn on;
❒Wait for the warning light mto turn
off. The hotter the engine is, the quick-
er this will happen;
❒Press the clutch pedal down to the
floor without touching the accelerator;
❒Turn the ignition key to Das soon as
warning light
mgoes out. If you wait
too long you will lose the benefit of the
work done by the glow plugs. Release
the key as soon as the engine starts.

117
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
USING THE MANUAL
GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob).
IMPORTANT The vehicle can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait at
least 2 seconds with the clutch pedal ful-
ly down to prevent damage and grating of
the gears.
fig. 2 - 5 speed gearboxF0P0119m
5 speed gearbox fig. 2
In order to activate the reverse motion R
from the neutral position, move the lever
towards the right and then backwards.
6 speed gearbox fig. 2/a
In order to activate the reverse motion R
from the neutral position, lift the sliding
collar placed under the knob and, at the
same time move the lever towards the left
and then forwards.
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
fig. 2/a - 6 speed gearbox F0P0347m

118
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
Roof rack/ski rack
Remove the roof rack or the ski rack from
the roof as soon as they are no longer
used. These accessories lower air pene-
tration and adversely affect consumption
levels. When needing to carry particular-
ly voluminous objects, preferably use a
trailer.
Electric devices
Use electric devices only for the amount
of time needed. Rear heated window, ad-
ditional headlights, windscreen wipers and
heater fan need a considerable amount of
energy, therefore increasing the require-
ment of current increases fuel consump-
tion (up to +25% in the urban cycle).
Climate control
The air conditioner is an additional load
which greatly affects the engine leading to
higher consumption (on average up to
+20%). When the temperature outside
the vehicle permits it, use the air vents
where possible.
Spoilers
The use of non-certified aerodynamic
items may adversely affect air drag and
consumption levels.DRIVING STYLE
Starting
Do not warm the engine when the vehi-
cle is stationary or at high or low speed:
in this way the engine will warm up grad-
ually increasing consumption and emis-
sions. You should drive off slowly straight
away avoiding high revs so that the engine
will warm up more quickly.
Unnecessary actions
Avoid accelerating when waiting at traffic
lights or before switching off the engine.
This and also double declutching is ab-
solutely pointless on modern vehicles and
also increase consumption and pollution.
Gear selections
As soon as the conditions of the traffic and
road allow, use a higher gear. Using a low
gear to obtain brilliant performance in-
creases consumption.
In the same way improper use of a high
gear increases consumption, emissions an
engine wear.CONTAINING
RUNNING COSTS
Some suggestions which may help you to
keep the running costs of the vehicle
down and lower the amount of toxic emis-
sions released into the atmosphere are
given below.
GENERAL CONSIDERATIONS
Vehicle maintenance
Carry out the checks and adjustments/reg-
ulations specified in the “Service Sched-
ule”.
Tyres
Check tyre inflation pressure regularly.
Tyres should be checked at least once
every four weeks: if the pressure is too
low, fuel consumption increases as the re-
sistance to the rolling movement of the
tyre is greater.
Unnecessary loads
Do not travel with too much load.
The weight of the vehicle (specially in ur-
ban traffic) and its trim greatly effects con-
sumption and stability.

180
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
90 Multijet - 120 Multijet - 140 Multijet
Fuel feed Multijet direct injection “Common Rail”
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
Five forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
FrontSix forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
Front
TRANSMISSION
90 Multijet 120 Multijet - 140 Multijet
Gearbox
Clutch
Drive
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Fluid and lubricant quality specifications
for correct vehicle operation
Synthetic-based oil, grade SAE 75W-85
that passes API GL4 and MIL-L-2105 D LEV specifications
Molibdenum organic disulphide, lithium soap based grease,
NLGI 2 consistency
Lubricant for power
That passes ATF DEXRON III specifications
Synthetic fluid for hydraulic and electro-hydraulic systems
Synthetic fluid, F.M.V.S.S. n 116, DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01
Red protective with antifreeze action
based on inhibited monoethylen glycol
with organic formula based on O.A.T.,
that passes CUNA NC 956-16, astm d 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11
196
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Applications
Mechanical gearbox and
differential
CV joints
Hydraulic power steering
Hydraulic power steering
Brake and
clutch hydraulic
controls
Cooling circuits, an-
tifreeze proportion:
50% down to –35°C
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Use
Lubricantsand greases
for transmission
Brake fluids
Protective agent
for radiators
Windscreen/
rear window/
headlight washer
fluid Recommended
fluids and lubricants
TUTELA
MATRYX
TUTELA
STAR 500
TUTELA GI/E
TUTELA GI/R
TUTELA TOP 4
PARAFLU
UP
TUTELA
PROFESSIONAL
SC 35
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200
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Brake fluid level .................................... 162
Brake lights............................................ 143
Brakes
– fluid level ......................................... 162
– service and emergency brakes.... 116
Bulb replacement................................. 139
Capacities ............................................. 194
Carrying children safely...................... 99
– ISOFIX child restraint
system (mounting)......................... 105
Ceiling lights.......................................... 60
– bulb replacement ........................... 139
Central door locking/
unlocking system............................... 72
Checking the levels.............................. 158
Cigar lighter .......................................... 67
Clock ...................................................... 16
Clutch..................................................... 180
CO
2emissions ..................................... 199
Cruise Control ..................................... 54
Dashboard ........................................... 5
Demisting
– front side windows.............28-32-38
– rear windows.......................30-34-38
– windscreen...........................28-32-38
Diesel fuel filter (water presence) ... 132
Dimensions........................................... 185
Dipped beam headlights
– bulb replacement ........................... 141
– control ............................................ 47
Direction indicators
– control ............................................ 48
– front bulb replacement................. 142
– rear bulb replacement.................. 143
– side bulb replacement................... 142
Door lock/unlock remote control ... 7
Doors ..................................................... 69ABS ...................................................... 82
Accessories purchased
by the owner...................................... 90
Air cleaner............................................. 164
Air recirculation........................31-36-41
Air vents (side and central) ............... 28
Air bags
– Front air bags................................. 106
– Side air bags .................................... 109
Ashtray................................................... 67
Battery
– economizer..................................... 151
– fluid level ........................................ 164
– jump starting ................................... 134
– recharging........................................ 151
– specifications................................... 180
Bodywork
– maintenance.................................... 170
– versions............................................ 173
Bonnet.................................................... 76
I I
N N
D D
E E
X X
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