warning light FIAT SEDICI 2007 2.G Service Manual

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SERVICE SCHEDULE DIESEL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation headlights,
direction indicators, hazard lights, passenger compartment/
boot light, instrument panel warning lights, etc.)
Check windscreen wiper operation, adjust nozzles if required
Check windscreen blade position/wear
Check front disk brake pad wear conditions and brake
pad wear indicator operation
Check rear disk brake pad or shoes conditions and wear
Sight inspect conditions and integrity of: bodywork and
underbody protection, pipes (exhaust, fuel, brakes),
rubber parts (boots, sleeves, bushes, etc.), brake and
fuel system hoses, axles and axle shafts
Top up fluids (engine coolant, brakes, clutch, battery,
windscreen washer, etc.)
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and
lever cleanness and lubrication
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Thousands of km
Change engine oil and oil filter (Diesel versions - DPF)**
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Change timing belt *
Change fuel filter
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
* Or every 4 years in the event of particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered.
** Actual interval to change engine oil and oil filter depends on the conditions of use of the vehicle and it is indicated by the relevant in-
strument panel warning light (see section “Warning and indicator lights”), or in any case every 2 years.
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191
Tightening torque for drain plug
For Petrol Engine Model:
50 Nm (5,0 kgm, 36.2 lb-ft)
For Diesel Engine Model:
20 Nm (2,0 kgm, 14.4 lb-ft)
❒Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
NOTE
(For Diesel Engine Model)
Whenever the engine oil is changed, the
monitoring system to find the next oil
change stage must be reset whether the
oil pressure light blinks or not. For details
on how to reset the system, ask your Fi-
at Dealership. CHANGING ENGINE OIL AND
FILTER
Drain the engine oil while the engine is still
warm.
❒Remove the oil filler cap.
❒Place a drain pan under the drain plug.
❒Using a wrench, remove the drain plug
and drain out the engine oil.
54G091
OpenClose
The engine oil temperature
may be high enough to burn
your fingers when the drain plug is
loosened. Wait until the drain plug is
cool enough to touch with your bare
hands.
WARNING
60G306A
New and used oil can be
hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep new
and used oil and used oil filters away
from children and pets.
Repeated, prolonged contact with
used engine oil may cause skin can-
cer.
Brief contact with used oil may irri-
tate skin.
WARNING
To minimize your exposure
to used oil, wear a long-
sleeve shirt and moisture- proof
gloves (such as dishwashing gloves)
when changing oil. If oil contacts your
skin, wash thoroughly with soap and
water.
Launder any clothing or rags if wet
with oil.
Recycle or properly dispose of used
oil and filters.
WARNING
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201
NOTE If your engine is equipped with the
hightension cord type ignition wiring and
you experience some firing problem of
spark plugs, such as, hard engine- starting,
misfire etc., the cause may be located not
only on spark plugs but also on deterio-
rated ignition wirings (generally, used for
more than 80000 km or five years). If
spark plug replacement does not solve the
problem, have the ignition wiring and oth-
er ignition system inspected by your Fiat
Dealership.FUEL FILTER
(Diesel engine)
The fuel filter works as a water sedimen-
tor as well.
Drain water when the fuel filter warning
light comes on. To drain water:
❒Place a pan or ample rag under the fu-
el filter drain nozzle.
❒Loosen the drain knob (1). The water
will be drained.
❒Tighten the drain knob when the water
changes to the diesel fuel.
❒Tighten the drain knob.
(1)
79J147
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202
NOTE With disc brakes, the fluid level can
be expected to gradually fall as the brake
pads wear.
BRAKES
BRAKE FLUID
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake flu-
id level is near the “MIN” line, fill it up to
the “MAX” line with TUTELA TOP 4 SAE
J1704 o DOT4 brake fluid.
79J010
Failure to follow the guide-
lines below can result in per-
sonal injury or serious damage to the
brake system.
– If the brake fluid in the reservoir
drops below a certain level, the brake
warning light on the instrument pan-
el will come on (the engine must be
running with the parking brake fully
disengaged). Should the light come
on, immediately ask your Fiat Deal-
ership to inspect the brake system.
– A rapid fluid loss indicates a leak in
the brake system which should be in-
spected by your Fiat Dealership im-
mediately.
WARNING– Brake fluid can harm your
eyes and damage painted
surfaces. Use caution when refilling
the reservoir.
– Do not use any fluid other than SAE
J1704 or DOT4 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out of
the brake fluid reservoir.
WARNING
Brake fluid is harmful or fa-
tal if swallowed, and harm-
ful if it comes in contact with skin or
eyes. If swallowed, do not induce
vomiting. Immediately contact a poi-
son control center or a physician. If
brake fluid gets in eyes, flush eyes
with water and seek medical atten-
tion. Wash thoroughly after handling.
Solution can be poisonous to animals.
Keep out of the reach of children and
animals.
WARNING
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208
COMPACT SPARE TIRE
(if equipped)
1.Wear indicator
2.Indicator location mark
Your vehicle comes equipped with the
compact spare tire. The compact spare is
designed to save space in your storage area,
and its lighter weight makes it easier to in-
stall if a flat tire occurs. It is only intended
for temporary emergency use, until the
conventional tire can be repaired or re-
placed. The inflation pressure of the com-
pact spare tire should be checked at least
monthly. Use a quality pocket- type infla-
tion pressure gauge and set at 4.2 bar (60
psi). At the same time, check that the tire
is stored securely. If it is not, tighten it.
Note that two or more compact spare
tires should not be used on one vehicle si-
multaneously.
54G115
The compact spare tire and
wheel are intended for tem-
porary emergency use only. Continu-
ous use of this spare can result in tire
failure and loss of control. Always ob-
serve these precautions when using
this spare:
– Your vehicle will handle differently
with this temporary spare.
– Do not exceed 80 km/h (50 mph)
speed.
– Replace this spare with a standard
tire and wheel as soon as possible.
– Use of this spare will reduce ground
clearance.
o Recommended air pressure for this
spare is 4.2 bar (60 psi).
– Do not use tire chains on the com-
pact spare. If you must use tire
chains, rearrange the wheels so stan-
dard tires and wheels are fitted to the
front axle.
WARNING
– The compact spare tire has
a much shorter tread life
than the conventional tires on your
vehicle. Replace the tire as soon as
the tread wear indicator appears.
– When replacing the compact spare
tire, use a replacement tire with the
exact same size and construction.
WARNING
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217
BULB REPLACEMENT
1.Fuse puller
The fuses are also located under the dri-
ver’s side of the dashboard. Remove the
fuse box lid by pulling it off. To remove a
fuse, use the fuse puller provided in the
fuse box. The amperage of each fuse is
shown on the top of the fuse box cover.
54G256
Always be sure to replace a
blown fuse with a fuse of the
correct amperage. Never use a sub-
stitute such as aluminum foil or wire
to replace a blown fuse. If you re-
place a fuse and the new one blows
in a short period of time, you may
have a major electrical problem.
Have your vehicle inspected imme-
diately by your Fiat Dealership.
WARNING
65D046
NOTE Make sure that the fuse box always
carries spare fuses.
OK
BLOWN
– Light bulbs can be hot
enough to burn your finger
right after being turned off. This is
true especially for halogen headlight
bulbs. Replace the bulbs after they
become cool enough.
– The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit or
dropped. Handle them carefully.
WARNING
IMPORTANT The oils from your skin may
cause a halogen bulb to overheat and burst
when the lights are on. Grasp a new bulb
with a clean cloth.
IMPORTANT Frequent replacement of a
bulb indicates the need for an inspection
of the electrical system. This should be
carried out by your Fiat Dealership.
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228
❒Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
❒Make jump lead connections as follows:
– Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
– Connect the other end to the posi-
tive (+) terminal of the booster bat-
tery (2).
– Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (2).
– Make the final connection to an un-
painted, heavy metal part (i. e. engine
hook (3)) of the engine of the vehi-
cle with the flat battery (1).
❒If the booster battery you are using is
fitted to another vehicle, start the en-
gine of the vehicle with the booster bat-
tery. Run the engine at moderate
speed.
❒Start the engine of the vehicle with the
flat battery.
❒Remove the jump leads in the exact re-
verse order in which you connected
them. IMPORTANT Your vehicle should not be
started by pushing or towing. This start-
ing method could result in permanent
damage to the catalytic converter. Use
jump leads to start a vehicle with a weak
or flat battery.
WHEN JUMP STARTING YOUR
VEHICLE, USE THE
FOLLOWING PROCEDURE
❒Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on an-
other vehicle, DO NOT LET THE VE-
HICLES TOUCH. Set the parking
brakes fully on both vehicles.
– To avoid harm to yourself
or damage to your vehicle or
battery, follow the jump starting in-
structions below precisely and in order.
If you are in doubt, call for qualified
road service.
WARNING
(1)
(3)
(2)
54G079
Never connect the jump lead
directly to the negative (–)
terminal of the discharged battery, or
an explosion may occur.
WARNING
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237
When washing the vehicle, park it where
direct sunlight does not fall on it and fol-
low the instructions below:
Flush the underside of body and wheel
housings with pressurized water to remove
mud and debris. Use plenty of water.
IMPORTANT When washing the vehicle,
avoid directing steam or hot water of
more than 80°C (176°F) on plastic parts.
To avoid damaging engine components, do
not use pressurized water in the engine
compartment.Rinse the body to loosen the dirt. Remove
dirt and mud from the body exterior with
running water. You may use a soft sponge
or brush. Do not use hard materials which
can scratch the paint or plastic. Remem-
ber that the headlight covers or lenses are
made of plastic in many cases.
IMPORTANT To avoid damage to the
paint or plastic surface, do not wipe the
dirt off without ample water. Be sure to
follow above procedure.
Wash the entire exterior with a mild de-
tergent or vehicle wash soap using a
sponge or soft cloth. The sponge or cloth
should be frequently soaked in the soap
solution.
IMPORTANT When using a commercial
vehicle wash product, observe the cau-
tions specified by the manufacturer. Nev-
er use strong household detergents or
soaps.
– Never attempt to wash
and wax your vehicle with
the engine running.
– When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a long sleeved shirt
to protect your hands and arms from
being cut.
– After washing your vehicle, care-
fully test the brakes before driving to
make sure they have maintained
their normal effectiveness.
WARNING
60B212S
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258
– Fuel filter........................................... 201
– Fuel filler cap ................................... 132
– Fuel gauge ........................................ 84
– Improving fuel economy .............. 166
– Instantaneous fuel
consumption (gauge) ......................... 92
Fuel filler cap .......................................... 132
Fuel gauge ............................................... 84
Fuses ........................................................ 211
Gear oil
– Changing .................................193-248
– Level check .................................... 194
– Specifications.................................. 193
General information.................... 239
Glove box ............................................ 91
Hazard warning lights ....................... 85
Hazard warning lights ........................ 85
Head restraints ................................... 30
Headlight levelling switch .................. 87
Headlights
– Bulb replacement ......................... 218
– Headlight levelling switch ........... 87
Heated rear window .......................... 88
Heating and air conditioning
system .........................................99-223
Heating system .............................99-104
Horn ...................................................... 68
Identification data .............................. 230
Ignition switch ..................................... 58
Information display ......................91-94
– Illumination cancel switch .......... 89
Inspection and maintenance.... 181
– Maintenance schedule ................. 183
– Severe driving conditions ........... 188
Instrument cluster .............................. 71
– Meter illumination
(control) ..................................82-87
Instrument panel........................... 69
Interior lights ................................138-218
Isofix type child restraint system
(installation)........................................ 42
Jack ......................................................... 144
Jacking instructions.............................. 226
Jump starting instructions.................. 227
Keys ....................................................... 11
– Battery replacement..................... 20
– Keyless Entry................................. 18
Luggage compartment
– Capacity/volume .......................... 247
– Extension (folding rear seats)..... 134
– Luggage compartment cover ..... 146
– Luggage compartment light ....... 146
– Luggage restraint loops .............. 145
– Rear door opening ...................... 23
Luggage compartment light .............. 146 – If the engine overheats ............... 230
– If the starter does not operate .. 229
– Jump starting ................................. 227
– Serial number ............................... 240
– Spark plugs .................................... 199
– Starting ........................................... 165
– Technical specifications .............. 244
– Temperature gauge ..................... 84
Engine coolant ..................................... 195
Engine coolant temperature gauge .. 84
Engine hood ......................................... 140
Engine oil consumption ..................... 152
Engine oil
– Changing .................................191-248
– Level check .................................... 190
– Specifications ................................ 189
Engine oil filter (change) .................... 191
ESP (Electronic Stability Program) ... 161
Exhaust gas ........................................... 150
External lights ...............................63-218
Eyeglasses holder ................................ 142
Fiat CODE (Immobilizer system) .... 11
Frame hooks .......................................... 143
Front fog lights ....................................... 89
Fuel
– Capacities/refuelling ...............10-248
– Consumption .................................. 241
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