engine FIAT TALENTO 2016 2.G Repair Manual

No. Destination No. Destination No. Destination
28 Brake lights 34 Interior lighting, air conditioning 40 Auxiliary rear power socket
29APC charger for vehicles with
electronic key35 Starter for vehicles with electronic key 41
BCM starter
(1)
30 General auxiliary 36 Rear wiper 42 Heated seats
31 Cigar lighter, accessory socket 37 Electromagnetic warning 43 Tachograph
32 Heater 38 Additional socket in load compartment 44 Front windscreen wiper
33
Stop lights, ABS, transponder
(1)39 Driver’s electric window motor 45 Heating and climate control
(1) Contact a Fiat Dealership to replace these fuses.
WARNING
161)If the replaced fuse blows again, contact a Fiat Dealership.
162)Never replace a fuse with another with a higher amp rating; DANGER OF FIRE.
163)If a general protection fuse (MAXI-FUSE, MEGA-FUSE, MIDI-FUSE) blows, do not attempt any repair and contact a Fiat Dealership.
164)Before replacing a fuse, make sure that the key has been removed from the starter switch and that all the other services are switched off
and/or disengaged.
165)Contact Fiat Dealership if a safety system (airbags, brakes), engine system (engine, gearbox) or steering system general protection fuse
blows.
IMPORTANT
30)Never replace a fuse with metal wires or anything else.
31)If it is necessary to wash the engine compartment, take care not to directly hit the fuse box and the window wiper motors with the water
jet.
152
IN AN EMERGENCY

TYRE INFLATION KIT
172)
32) 33) 34) 35) 36) 37) 38)
To take the kit out, move the seat as far
forward as possible and lower the
backrest.Undo the tool bag fixing screw C
fig. 258 and then turn the bag to
remove it.
Precautions for using the kit
The kit must not be used for more than
15 consecutive minutes.
With the engine started and the
handbrake engaged;
unwind the hose from the canister;
connect compressor hose 3
fig. 259 to the canister 8,
depending on the versions, connect
or screw in canister 8 to the
compressor where there is a hollow 7
fig. 259;
unscrew the tyre valve cap involved
and screw the inflation hose 1 fig. 259;
disconnect all the accessories
previously connected to the accessory
socket;
only connect plug 2 fig. 259 to the
vehicle’s accessory socket;
press switch 4 fig. 259 to inflate the
tyre to the prescribed pressure (refer to
the "Tyre inflation pressure” paragraph
in the “Maintenance and care” chapter);
after 15 minutes at most, stop
inflating;
NOTE While emptying the canister
(about 30 seconds), the pressure gauge
5 fig. 259 briefly indicates a pressure of
up to 6 bar, then it goes back down
again.
adjust the pressure: to increase it,
continue inflating the tyre with the kit; to
lower it, press button 6 fig. 259.
If after 15 minutes a minimum pressure
of 1.8 bar has not been reached, it
means that you cannot repair the tyre;
do not drive and contact a Fiat
Dealership.
Once the tyre has been correctly
inflated, remove the kit: slowly unscrew
the inflation hose 1 fig. 259 so the
product does not spatter and replace
the canister in a plastic bag so that the
product does not leak out.
Attach the instruction label on the
dashboard where the driver can see it;
replace the kit in the tool bag and put
it back under the driver's seat;
when the first inflation has been
done, the tyre will continue to lose air
and you need to start driving again to
plug the hole;
257T32788
258T36718
259T35749
156
IN AN EMERGENCY

JUMP STARTING
173) 174) 175) 176) 177)
39)
WARNING
173)Check that the wires A and B are not
touching and that the positive cable A does
not touch any metal component of the
vehicle providing the current. You risk injury
and/or damage to the vehicle.
174)Before opening the bonnet, make
sure that the engine is off and that the
ignition key is in the "S" (Stop) position.
Follow the indications on the plate
underneath the bonnet.
175)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Scarves, ties and other
loose clothing might be pulled by moving
parts.
176)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
177)The batteries contain acid that can
burn skin or eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Therefore, keep away flames or
devices which may cause sparks.
IMPORTANT
39)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.
260T36708
261T36629
158
IN AN EMERGENCY
Starting the engine that supplies
electrical power and keeping it at
medium speed.
To start, if you use the battery from
another vehicle, you need to have the
right cables (large size) from a Fiat
Dealership or, if you already have them,
make sure they are in perfect condition.
The two batteries have to have nominal
identical voltage: 12 Volt The battery
that supplies the power has to have a
capacity (amperes/hour, Ah) that is at
least identical to the dead battery.
Make sure that there is no contact
between the two vehicles (risk of short
circuit at the moment the positive poles
are in contact) and that the dead
battery is well connected. Disengage
the starter device.Depending on the versions, unhook the
battery guard.
Connect positive cable A fig. 260 to
terminal 1 (+) fig. 260 then to terminal 4
(+) fig. 260 of the battery supplying the
power.
Connect negative cable B fig. 260 to
terminal 3 (-) fig. 260 from the battery
supplying power, then to terminal 2 (-)
fig. 260 of the dead battery.
Start the engine and as soon as it turns
over, disconnect cables A and B in
reverse order (2-3-4-1) .

BATTERY
RECHARGING
178) 179) 180) 181)
40)
To avoid risk of sparks:Make sure the "electrical users"
(courtesy lights, etc.) are disconnected
before disconnecting or reconnecting a
battery.
if you want to recharge the battery,
turn off the battery charger before
connecting or disconnecting the
battery;
do not place metal objects on the
battery, to prevent a short circuit
between terminals;
wait at least one minute after turning
off the engine to disconnect the battery;
check that the terminals have been
reconnected correctly after refitting.
Connecting a battery charger
The battery charger has to be
compatible with a nominal voltage of
12 Volts.
Do not disconnect the battery while the
engine is started. Follow the battery
charger manufacturer's instructions for
the battery you plan to use.
WARNING
178)Handle the battery carefully, because
it contains sulphuric acid that must not
come into contact with eyes or skin. If that
happens, rinse thoroughly with water. If
necessary, see a doctor. Keep open
flames, incandescent items and sources of
sparks far from the battery's elements: risk
of explosion. When you intervene near the
engine, this last could be hot. Moreover,
the cooling fan could start up at any time.
Risk of injury.
179)Some batteries can have specific
recharging rules, please ask for information
at a Fiat Dealership. Avoid the risk of
sparks that could cause an immediate
explosion. Charge in a well ventilated
place. Danger of serious injury.
180)Battery fluid is poisonous and
corrosive: avoid contact with your skin and
eyes. The battery should be charged in a
well ventilated place, away from naked
flames or possible sources of sparks:
danger of explosion and fire.
181)Do not attempt to charge a frozen
battery: it must be thawed first, otherwise it
may explode. If freezing has occurred, the
battery should be checked by skilled
personnel to make sure that the internal
elements are not damaged and that the
body is not cracked, with the risk of leaking
poisonous and corrosive acid.
IMPORTANT
40)The engine must be stopped before
performing any operation in the engine
compartment.
159

TOWING THE
VEHICLE
182) 183) 184)
41) 42) 43)
The steering wheel should not be
locked; the starter device has to be in
position "M" (ignition) to allow signalling
("Stop" lights, emergency lights). At
night the outside vehicle lighting must
remain on.
Detach the trailer where there is one.
Moreover, you have to comply with the
towing conditions, defined by the
regulations in force in the country you
are in.
Contact a Fiat Dealership.
Never use the gear or drive shafts to
tow the vehicle.
Use the rings exclusively for towing; in
no case must they be used to lift the
vehicle up, directly or indirectly.
In the rear part use exclusively:
for vehicles without a tow hook, tow
point 2 fig. 262;
for vehicles with a tow hook, tow
point 3 fig. 263.
To mount the towing knob 3, please
see the installation instructions for the
equipment.In the front part use exclusively:
The tow ring 6 fig. 264 (located in the
tool bag) and tow point 4.Front tow point
Use a screwdriver to release the
protection 5 fig. 264.
Fully tighten the tow ring 4 fig. 264: (first
by hand, then use the tyre wrench).
WARNING
182)Before towing, turn the starter device
to M position and then to S without
extracting it. The steering column will
automatically lock when the key is removed
and the wheels cannot be steered.
183)Before tightening the tow ring, clean
the relative threaded hole thoroughly. Make
sure that the ring is fully fastened in the
housing before towing the vehicle. Do not
start the engine whilst the vehicle is being
towed.
262T36697
263T36698
264T36699
160
IN AN EMERGENCY

184)When towing, remember that greater
effort is required on the brake pedal in
order to brake, since the brake servo is not
providing assistance. Do not use flexible
cables when towing and avoid jerky
movements. During towing operations,
make sure that the fastened joint does not
damage adjoining components. When
towing the vehicle, it is necessary to obey
specific road regulations which relate both
to the towing device as well as to the
behaviour to adopt on the road. Do not
start the engine whilst the vehicle is being
towed.
IMPORTANT
41)With the engine stopped, the power
steering and power brakes no longer work.
42)Do not take the starter device from the
starter switch or reader while towing.
43)The front and rear tow hooks should be
used only for emergencies on the road. You
are allowed to tow the vehicle for short
distances using an appropriate device in
accordance with the highway code (a rigid
bar), to move the vehicle on the road in
readiness for towing or transport via a
breakdown vehicle. Tow rings MUST NOT
be used to tow vehicles off the road or
where there are obstacles and/or for
towing operations using cables or other
non-rigid devices. In compliance with the
above conditions, towing must take place
with the two vehicles (one towing, the other
towed) aligned as much as possible along
the same centre line.
161

SCHEDULED SERVICE PLAN
The checks listed in the Scheduled Service Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of kilometres40 80 120 160 200
Years246810
Check tyre condition/wear and pressure adjustment, if
necessary; check the quick "Tyre inflation kit" recharge
expiry date/condition (for versions/markets, where
provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels(1)
Check and top up the level for emissions additive - urea(2)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)
(1) Top up using the fluids indicated in the “Fluids and lubricants” paragraph of the “Technical data” chapter and only after checking that the system is intact.
(2) Consumption of additive for emissions (urea) depends on the condition of use of the vehicle and is indicated by a warning light and message on the instrument
panel
164
SERVICING AND CARE

Thousands of kilometres40 80 120 160 200
Years246810
Check windscreen/rearscreen wiper blade position/wear
(for markets/versions, where present)
Check operation of windscreen washer system and adjust
jets if necessary
Check cleanliness of bonnet and boot locks, cleanliness
and lubrication of linkage
Visually check front disc brake pad condition and wear
Visually check rear disc brake pad condition and wear
Visually inspect the accessories drive belt/s condition
Check accessory drive belt tensioning
Change engine oil and replace oil filter(3)
Replacing accessories drive belt/s(4)
Replace fuel filter cartridge(5)
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message on the instrument panel. It must never exceed 2 years or 40,000 km. Change engine oil and filter every year if the vehicle is driven mainly in town.
(4) Areas that are not dusty: recommended maximum mileage 160,000 km. The belt must be replaced every 6 years, regardless of distance travelled. Dustyareas
and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance is 60,000 km. The belt must be replaced
every 4 years, regardless of distance travelled.
(5) When refuelling the vehicle with a quality below the relevant European specification, this filter must be replaced every 20,000 km
165

Thousands of kilometres40 80 120 160 200
Years246810
Replace air cleaner cartridge(6)
Change the brake fluid(6)
Engine coolant liquid replacement(7)
Replace the passenger compartment cleaner
(6) Replacing it every 4 years or 120,000 km is recommended
(7) Replacing it every 6 years or 160,000 km is recommended
166
SERVICING AND CARE

PERIODIC CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every3,000km, check and top up the
engine oil level.
DEMANDING VEHICLE
USE
If the vehicle is mostly used in one of
the following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Service Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
SERVICING
PROCEDURES
The vehicle respects the recycling
criteria and scrapped vehicle
assessment that will become law in
2016.
Therefore, some of the vehicle’s
components are designed with their
ultimate recycling in mind.
These components can easily be
disassembled to be recovered and
reused in the recycling industry.
Moreover, thanks to its advanced
design, its original setup and its modest
fuel consumption, the vehicle complies
with the anti-pollution regulations in
force. We are actively committed to
reducing polluting gases and saving
energy. But the level of polluting gas
emissions and vehicle consumption
also depend on you. Take care to use
and service your vehicle correctly.
Keep in mind that lack of respect for
anti-pollution laws can expose the
vehicle's owner to administrative
sanctions. Moreover, replacing engine,
fuel system and exhaust parts with
other non-original ones voids the
vehicle's compliance with the
anti-pollution regulations.
168
SERVICING AND CARE