engine FIAT TIPO 4DOORS 2016 1.G Repair Manual

Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator●●●●●●●●●●
Visually inspect rear drum brake lining condition and wear
(for versions/markets, where provided)●●●●●●●●●●
Visually inspect condition of toothed timing drive belt (1.6
Multijet versions)●●
Visually inspect condition of the accessory drive belt(s)●●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Change engine oil and replace oil filter(2)
Replace toothed timing drive belt (1.6 MultiJet versions)(3)
Replace accessory drive belt/s(3)
Replace fuel filter cartridge (1.3 MultiJet versions)(4)
●●
(2) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In any case, it must never exceed 2 years. If the vehicle is mainly used in towns and cities,
change the engine oil and filter every year.
(3) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
(4) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
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PERIODIC CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen.
Every3,000km, check and top up if
required: engine oil level.
HEAVY USAGE OF THE
CAR
If the vehicle is used mainly under one
of the following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
On versions with AT6 automatic
transmission, change the oil and
replace filters every 90,000 km (or 2
years) if the vehicle is used in the
following conditions: city driving, short
and repeated journeys (less than
78 km) or frequent towing of trailers or
caravans.
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ENGINE COMPARTMENT
CHECKING LEVELS
142) 143)
43)
1.4 16V 95 HP version
1. Brake fluid 2. Battery 3. Windscreen washer fluid 4. Engine coolant fluid 5. Engine oil dipstick 6. Engine oil
cap/filler
13709026J0001EM
132
SERVICING AND CARE

1.6 E.Torq Version
1. Brake fluid 2. Battery 3. Windscreen washer fluid 4. Engine coolant fluid 5. Engine oil dipstick 6. Engine oil
cap/filler
13809026J0004EM
133

1.6 16V MultiJet version
1. Brake fluid 2. Battery 3. Windscreen washer fluid 4. Engine coolant fluid 5. Engine oil dipstick 6. Engine oil
cap/filler
13909026J0003EM
134
SERVICING AND CARE

1.3 95 HP Multijet E6 version
1. Brake fluid 2. Battery 3. Windscreen washer fluid 4. Engine coolant fluid 5. Engine oil cap/filler 6. Engine oil
dipstick
14009026J0002EM
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1.3 95 HP Multijet E5 version(for versions/markets, where provided)
1. Brake fluid 2. Battery 3. Windscreen washer fluid 4. Engine coolant fluid 5. Engine oil cap/filler 6. Engine oil
dipstick
14109026J0005EM
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SERVICING AND CARE

ENGINE OIL
144)
44)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick.
If the level of the oil is close to or below
the MIN mark, add oil via the filler fitting
until the MAX mark is reached.
Take out the engine oil dipstick, clean it
with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks on
the dipstick.
Engine oil consumption
45)
2) 3)
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000 km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.ENGINE COOLANT FLUID
46)
145)
If the level is too low, unscrew the cap
of reservoir 4 and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN WASHER
FLUID
146) 147)
If the level is too low, raise the reservoir
cap 3 and add the fluid described in the
"Technical Specifications" chapter.
BRAKE FLUID
47)
148) 149)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo the reservoir cap 1 and add
the fluid described in the "Technical
Specifications" chapter.
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
AUTOMATIC
TRANSMISSION
ACTIVATION SYSTEM OIL
(where provided)
3)
The transmission control oil level should
only be checked at a Fiat Dealership.
BATTERY
150) 151) 152)
48)
4)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
Replacing the battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.
137

USEFUL ADVICE FOR
EXTENDING THE LIFE OF
YOUR BATTERY
Useful advice for extending the life
of your battery
To avoid draining your battery and
make it last longer, observe the
following instructions:
when you park the car, ensure that
the doors, tailgate and bonnet are
closed properly, to prevent any lights
from remaining on inside the
passenger's compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the vehicle, you wish
to install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
influence the electrical supply
requirements, contact a Fiat Dealership,
whose qualified staff will evaluate the
overall electrical consumption.
49)
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel (or symbol on the
display) switches on to indicate this. To
carry out this procedure, simply turn the
steering wheel all the way from one end
to the other or drive in a straight line for
about a hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as
-10°C). Refer to the "Vehicle inactivity"
paragraph in "Starting and driving"
chapter if the vehicle is left parked for a
long time.
WARNING
142)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
143)Be very careful when working in the
engine compartment when the engine is
hot: you may get burned. Do not get too
close to the radiator cooling fan: the
electric fan may start; danger of injury.
Scarves, ties and other loose clothing
might be pulled by moving parts.144)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
145)The cooling system is pressurised. If
the cap needs replacing, do so with
another original or the effectiveness of the
system may be compromised. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
146)Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
147)Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
148)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
149)The symbol, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
150)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
151)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
138
SERVICING AND CARE

152)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
IMPORTANT
43)Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severely
damage your vehicle.
44)The oil level must never exceed the
MAX. mark.
45)Always top up using engine oil of the
same specifications as that already in the
engine.
46)PARAFLU
UPanti-freeze is used in the
engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances and
contact a Fiat Dealership.
47)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
48)If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.49)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (e.g. anti-theft, radio phone,
etc.), go to a Fiat Dealership, which will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
2)The used engine oil and the filter that has
been replaced contain substances that are
harmful to the environment. To change the
oil and filters, we advise you to contact a
Fiat Dealership.
3)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
4)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
BATTERY
RECHARGING
IMPORTANT NOTES
IMPORTANT The battery recharging
procedure is given as information only.
To carry out this operation contact a
Fiat Dealership.
IMPORTANT After setting the ignition
device to STOP and having closed the
driver side door, wait at least one
minute before disconnecting the
electrical supply from the battery. When
reconnecting the electrical supply to the
battery, make sure that the ignition
device is in the STOP position and the
driver side door is closed.
IMPORTANT Charging should be slow
at a low ampere rating for
approximately 24 hours. Charging for a
longer time may damage the battery.
IMPORTANT The cables of the
electrical system must be correctly
reconnected to the battery, i.e. the
positive cable (+) to the positive
terminal and the negative cable (–) to
the negative terminal. The battery
terminals are marked with the positive
(+) and negative (–) symbols, and are
shown on the battery cover. The battery
terminals must also be corrosion-free
and firmly secured to the terminals. If a
139