engine FIAT TIPO 5DOORS STATION WAGON 2016 1.G Manual PDF

159)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
IMPORTANT
55)Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severely
damage your vehicle.
56)The oil level must never exceed the
MAX. mark.
57)Always top up using engine oil of the
same specifications as that already in the
engine.
58)PARAFLU
UPanti-freeze is used in the
engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances and
contact a Fiat Dealership.
59)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
60)If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.61)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (e.g. anti-theft, radio phone,
etc.), go to a Fiat Dealership, which will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
3)The used engine oil and the filter that has
been replaced contain substances that are
harmful to the environment. To change the
oil and filters, we advise you to contact a
Fiat Dealership.
4)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
BATTERY
RECHARGING
IMPORTANT NOTES
IMPORTANT The battery recharging
procedure is given as information only.
To carry out this operation contact a
Fiat Dealership.
IMPORTANT After setting the ignition
device to STOP and having closed the
driver side door, wait at least one
minute before disconnecting the
electrical supply from the battery. When
reconnecting the electrical supply to the
battery, make sure that the ignition
device is in the STOP position and the
driver side door is closed.
IMPORTANT Charging should be slow
at a low ampere rating for
approximately 24 hours. Charging for a
longer time may damage the battery.
IMPORTANT The cables of the
electrical system must be correctly
reconnected to the battery, i.e. the
positive cable (+) to the positive
terminal and the negative cable (–) to
the negative terminal. The battery
terminals are marked with the positive
(+) and negative (–) symbols, and are
shown on the battery cover. The battery
terminals must also be corrosion-free
and firmly secured to the terminals. If a
158
SERVICING AND CARE

"quick-type" battery charger is used
with the battery fitted on the vehicle,
before connecting it disconnect both
cables of the battery itself. Do not use a
"quick-type" battery charger to provide
the starting voltage.
VERSIONS WITHOUT
STOP/START SYSTEM
To recharge, proceed as follows:
disconnect the terminal from the
negative battery pole;
connect the charger cables to the
battery terminals, observing the polarity;
turn on the charger;
when it is recharged, turn the
charger off before disconnecting it from
the battery;
reconnect the terminal to the
negative battery pole.
VERSIONS WITH
STOP/START SYSTEM
(where provided)
To recharge, proceed as follows:
disconnect the connector 1
fig. 158 (pressing the button 2) from the
sensor 3 monitoring the battery
conditions, on the negative pole (–) 4 of
the battery;
connect the positive cable (+) of the
battery charger to the positive battery
terminal 5 and the negative cable (–) to
sensor terminal 4 as shown;
turn on the battery charger. At the
end of the charging process, switch the
battery charger off;
after having disconnected the
charging device, reconnect connector 1
to the sensor 3 as shown.
SERVICING
PROCEDURES
160) 162) 163)
The following pages contain the rules
on therequiredmaintenance
envisaged by the technical personnel
who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there are
other components which may require
intervention or replacements over the
vehicle’s life cycle.
ENGINE OIL
Engine oil level check
65)
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).
Check the oil level at regular intervals,
each time you refuel for example.
It must be checked about 5 minutes
after stopping the engine, once full
operating temperature is reached. The
vehicle must also be parked on as level
a surface as possible.
Ensure that the oil level is within the
15809036J0001EM
159
interval on the dipstick between the
minimum and maximum limits.

Changing the engine oil
See the "Scheduled servicing plan" for
the correct servicing intervals.
Choice of engine oil type
To ensure optimal performance and
maximum protection in all operating
conditions, it is advisable to use solely
ACEA-certified engine oils (see
description in "Fluid and lubricants" in
the "Technical specifications" chapter).
Additives for engine oil
It is strongly recommended not to use
additives (other than leak detection
dyes) with the engine oil.
The engine oil is a product designed
specially for the vehicle and its
performance may be deteriorated
through the use of further additives.
Disposal of used engine oil and
filters
For the disposal of the engine oil and
filters, contact the appropriate body to
determine local regulations.
IMPORTANT Used engine oil disposed
of incorrectly may seriously harm the
environment.ENGINE OIL
Engine oil level check
66)
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).
ENGINE OIL FILTER
Replacing the engine oil filter
The engine oil filter must be replaced
each time the engine oil is changed.
It is advisable to replace it with a
genuine spare part, specifically
designed for this vehicle.
AIR FILTER
160)
Replacing the air cleaner
See the "Scheduled servicing plan" for
the correct servicing intervals.
It is advisable to replace it with a
genuine spare part, specifically
designed for this vehicle.
AIR CONDITIONING
SYSTEM MAINTENANCE
66) 67)
To ensure the best possible
performance, the air conditioning
system must be checked and undergo
maintenance at a Fiat Dealership at the
beginning of the summer.
WINDSCREEN / REAR
WINDOW WIPERS
161)
Periodically clean the windscreen and
rear window and rubber profile of the
windscreen/rear window wiper blades,
using a sponge or a soft cloth and a
non-abrasive detergent. This eliminates
the salt or impurities accumulated when
driving.
Prolonged operation of the windscreen
window wipers with dry glass may
cause the deterioration of the blades, in
addition to abrasion of the surface of
the glass. To eliminate the impurities on
the dry glass, always operate the
windscreen/rear window washers.
In the case of very low outdoor
temperatures (below 0 °C), ensure that
the movement of the rubber part in
contact with the glass is not
obstructed, before activating the
windscreen/rear window wiper. Use a
suitable deicing product to release it if
required.
Do not use the windscreen wipers to
remove frost or ice.
Also avoid contact of the rubber profile
of the blades with petroleum derivatives
such as engine oil, petrol, etc.
IMPORTANT The envisaged life of the
windscreen and rear window wiper
160
SERVICING AND CARE

Replacing the rear window wiper
blade
Proceed as follows:
widen the two tabs as shown by the
arrows and rotate cover 1
fig. 161 outwards;
undo nut 2 and remove arm 3 from
the central pin;
correctly align the new arm;
fully tighten nut 2 and then reclose
cover 1.
Windscreen/rear window washer
The window washer nozzles are fixed
fig. 162 and fig. 163. If there is no jet of
fluid, firstly check that there is fluid in
the reservoir (see paragraph “Engine
compartment” in this chapter). Only use
the prescribed fluid; do not use only
water.Then check that the nozzle holes are
not clogged; use a needle to unblock
them if necessary.
EXHAUST SYSTEM
162) 163)
68)
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbonmonoxide into the passenger
compartment.
If an unusual noise from the exhaust or
the presence of smoke in the
passenger compartment is identified, or
if the underbody or rear section of the
vehicle have been damaged, have the
entire exhaust system and adjoining
bodywork areas checked at a Fiat
Dealership to identify any components
which are broken, damaged, worn or
have moved from their correct fitting
position.
Open welding or loose connections
may permit exhaust gas to enter the
passenger compartment.
Have the exhaust system checked
every time the vehicle is raised. Replace
the components where necessary (for
these operations, contact a Fiat
Dealership).
In normal operating conditions, the
catalytic converter does not require
maintenance. To ensure that it operates
correctly, however, and prevent it from
getting damaged, it is extremely
important that the engine operates
perfectly.
To minimise the risk of damaging the
catalytic converter, proceed as follows:do not stop the engine or deactivate
the ignition device with gear engaged
and vehicle in motion;
161P103190A-000-000
16209046J0003EM
163P1030145-000-000
162
SERVICING AND CARE

do not attempt to start the engine by
bump starting;
do not persist in using the vehicle if
idling is very irregular or the operating
conditions are very notably irregular.
EXHAUST SYSTEM
162) 163)
68)
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbon
monoxide into the passenger
compartment.
WARNING
160)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in
the case of blowbacks from the engine. DO
NOT REMOVE this system unless you
need to carry out repair or servicing
operations. Before starting the engine,
ensure that the system has not been
removed: failure to observe this precaution
may result in serious injury.
161)Driving with worn windscreen/rear
window wiper blades is a serious hazard,
because visibility is reduced in bad
weather.
162)Exhaust emissions are very
dangerous, and may be lethal. They
contain carbon monoxide, a colourless,
odourless gas which can cause fainting
and poisoning if inhaled.163)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material.
Dry grass or leaves can also catch fire if
they come into contact with the exhaust
system. Do not park or use the vehicle in a
place in which the exhaust system might
come into contact with flammable material.
IMPORTANT
62)It is recommended to have the vehicle
serviced by a Fiat Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts
and the necessary fluids. Do not carry out
any interventions if you don't have the
necessary experience.
63)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by a Fiat
Dealership.
64)The vehicle is equipped with fluids
which are optimised or protecting its
performance and life and extending service
intervals. Do not use chemicals for washing
these components since they may damage
the engine, the gearbox or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.65)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
66)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are
flammable and may explode, with the risk
of injuries. The use of non-approved
coolants or lubricants may adversely affect
system efficiency, leading to expensive
repairs.
67)The air conditioner system contains
coolant under high pressure: to avoid
injuries to people or damage to the system,
any coolant addition or repair that requires
to disconnect the cables must be carried
out by a Fiat Dealership.
68)Vehicles equipped with catalytic
converter must be fuelled only with
unleaded petrol. Leaded petrol would
permanently damage the catalytic
converter and eliminate its ability to reduce
polluting emissions, seriously
compromising the engine performance,
which would be irreparably damaged. If the
engine does not work correctly, especially if
it starts irregularly or if there is a reduction
of its performance, immediately go to a Fiat
Dealership. Prolonged and faulty operation
of the engine may cause overheating of the
converter and, as a consequence, possible
damage to the converter and the vehicle.
163

BODY
PRESERVING THE
BODYWORK
Paint
70)
5)
Touch up abrasions and scratches
immediately to prevent the formation of
rust.
Maintenance of paintwork consists of
washing the car: the frequency
depends on the conditions and
environment where the car is used. For
example, it is advisable to wash the
vehicle more often in areas with high
levels of atmospheric pollution or salted
roads.
Some parts of the vehicle may be
covered with a matt paint which, in
order to be maintained intact, requires
special care: see the instructions in the
warning at the end of this paragraph
71)
To correctly wash the vehicle, follow
these instructions:
if the vehicle is washed remove the
aerial from the roof;
if high pressure jets or cleaners are
used to wash the vehicle, keep a
distance of at least 40 cm from thebodywork to avoid damage or
alteration. Build up of water could
cause damage to the vehicle in the long
term;
wash the bodywork using a low
pressure jet of water if possible;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or a chamois leather.
Dry the less visible parts (e.g. door
frames, bonnet, headlight frames, etc.)
with special care, as water may
stagnate more easily in these areas. Do
not wash the car after it has been left in
the sun or with the bonnet hot: this may
alter the shine of the paintwork.
Exterior plastic parts must be cleaned
in the same way as the rest of the
vehicle.
IMPORTANT NOTES
Avoid parking under trees; the resin
dropped by trees makes the paintwork
go opaque and increases the possibility
of corrosion.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.Windows
Use specific detergents and clean
cloths to prevent scratching or altering
the transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following the
direction of the filaments to avoid
damaging the heating device.
Front headlights
Use a soft cloth soaked in water and
detergent for washing cars.
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones (e.g.
acetone) for cleaning the plastic lenses
of the headlights.
IMPORTANT When cleaning with a
pressure washer, keep the water jet at
least 20 cm away from the headlights.
Engine compartment
At the end of every winter, wash the
engine compartment thoroughly, taking
care not to aim the jet of water directly
at the electronic control units or at the
windscreen/rear window wiper motors.
Have this operation performed at a
specialised workshop.
IMPORTANT The washing should take
place with the engine cold and the
ignition device in the STOP position.
After the washing operation, make sure
165

TECHNICAL DATA
Everything you may find useful for
understanding how your vehicle is
made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
vehicle.
IDENTIFICATION DATA.........169
ENGINE..................170
WHEELS.................172
DIMENSIONS..............175
WEIGHTS.................176
REFUELLING...............178
FLUIDS AND LUBRICANTS......180
PERFORMANCE............183
FUEL CONSUMPTION.........184
CO2 EMISSIONS............186
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE....................187
168
TECHNICAL DATA

IDENTIFICATION
DATA
VEHICLE IDENTIFICATION
NUMBER (VIN) PLATE
It is located on the driver's door pillar. It
can be read with the door open and
bears the following data fig. 165:
AName of manufacturer
BVehicle type-approval number
CVehicle identification number
DTechnically allowed max. weight with
full load
ETechnically allowed max. weight for
combined vehicle
FTechnically allowed max. weight on
axle 1
GTechnically allowed max. weight on
axle 2
HEngine identification
IType variant version
LPaintwork colour code
MSmoke absorption coefficient (Diesel
versions)
NFurther instructions.
VEHICLE IDENTIFICATION
NUMBER
The Vehicle Identification Number (VIN)
is stamped on the plate shown in
fig. 166, located on the front left corner
of the dashboard cover, which can be
seen from outside the vehicle, through
the windscreen.
This number is also stamped on the
passenger compartment floor, in front
of the front right seat.To access it, slide flap 1 fig. 167 in the
direction shown by the arrow.
The marking includes:
type of vehicle;
chassis serial number.
ENGINE MARKING
It is stamped on the cylinder block and
includes the type and the engine serial
number.165P2000048-000-000
16610016J0001EM
167P2000047-000-000
169

ENGINE
172)
Versions 1.4 16V 95 HP 1.4 T-jet 120 HP
Engine code 843A1000 940B7000
Cycle Otto Otto
Number and position of cylinders 4 in line 4 in line
Piston bore and stroke (mm) 72 × 84 72 × 84
Total displacement (cm³) 1368 1368
Compression ratio 11 ± 0.2 9.8:1
Maximum power (EC) (kW) 70 88
corresponding engine speed (rpm) 6000 5000
Maximum torque (EC) (Nm) 127 215
corresponding engine speed (rpm) 4500 2500
Spark plugs NGK DCPR7E-N-10 NGK IKR9J8
FuelUnleaded petrol with R.O.N. no lower than
95 (EN 228 specifications)Unleaded petrol with R.O.N. no lower than
95 (EN 228 specifications)
170
TECHNICAL DATA

Versions 1.3 MultiJet 95 HP 1.6 Multijet 120 HP
Engine code 55266963 55260384
Cycle Diesel Diesel
Number and position of cylinders 4 in line 4 in line
Piston bore and stroke (mm) 69.6 × 82 79.5 × 80.5
Total displacement (cm³) 1248 1598
Compression ratio 16.8 ± 0.2 16.5 ± 0.4
Maximum power (EC) (kW) 70 88
corresponding engine speed (rpm) 3750 3750
Maximum torque (EC) (Nm) 200 320
corresponding engine speed (rpm) 1500 1750
FuelDiesel for motor vehicles (EN 590
Specification)Diesel for motor vehicles (EN 590
Specification)
WARNING
172)Modifications or repairs to the supply system that are not carried out correctly or do not take the system technical specifications into
account can cause malfunctions leading to the risk of fire.
171