engine FIAT TIPO 5DOORS STATION WAGON 2016 1.G Service Manual

When travelling downhill with the device
active, the vehicle speed may exceed
the set one.
CHANGING SPEED
Increasing speed
Once the electronic Cruise Control has
been activated, the speed can be
increased by pressing button SET +.
Keeping the button pressed, the set
speed will increase until the button is
released, then the new speed will be
stored. Perform this operation only if
you want to increase vehicle speed by a
high value.
Each time button SET + is pressed the
set speed will be fine tuned.
Decreasing speed
With the device activated, the speed
can be decreased by pressing button
SET–.
Keeping the button pressed, the set
speed will decrease until the button is
released, then the new speed will be
stored.
Each time button SET – is pressed the
set speed will be fine tuned.
RECALLING THE SPEED
Before returning to the previously set
speed, you must bring the speed close
to that value, press the RES (Resume)
button and then release it.
DEACTIVATING THE
DEVICE
Lightly pressing the brake pedal or
pressing the CANC button deactivates
the electronic Cruise Control without
deleting the stored speed.
The Cruise Control may be deactivated
also by applying the parking brake,
when the braking system is operated
(e.g. operation of the ESC system) or by
pressing the clutch pedal while shifting
gear.
The stored speed is deleted in the
following cases:
pressing button 1 fig. 86 or switching
off the engine;
if there is a malfunction in the
electronic Cruise Control.
DEACTIVATING THE
DEVICE
The electronic Cruise Control is
deactivated by pressing button 1
fig. 86 or bringing the ignition device to
STOP.
WARNING
111)When travelling with the device active,
never move the gear lever to neutral.
112)In case of a malfunction or failure of
the device, contact a Fiat Dealership.113)The electronic Cruise Control can be
dangerous if the system cannot keep a
constant speed. In specific conditions
speed may be excessive, resulting in the
risk of losing control of the vehicle and
causing accidents. Do not use the device
in heavy traffic or on winding, icy, snowy or
slippery roads.
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STARTING AND DRIVING

With the device activated and ready to
work, the display shows a message
indicating the "readiness" of the system
and a dedicated grey symbol (as shown
in fig. 89 ).
IMPORTANT It is dangerous to leave
the device activated when it is not
used. There is a risk of inadvertently
activating it and losing control of the
vehicle due to unexpected excessive
speed.
Deactivation
With the device active, to deactivate it
press and release the button
. The
display will show a dedicated message.
SETTING THE DESIRED
SPEED
The device can only be set with the
speed over 30 km/h (or equivalent
in mph) and under 160 km/h (or
equivalent in mph). When the vehicle
reaches the desired speed, press and
release the button SET + or SET – the
display will show the set speed.
With the system set, the relative symbol
(fig. 89 ) is white.
Then take your foot off the accelerator
pedal.
IMPORTANT Pressing the accelerator
pedal again, the car’s speed may
exceed the set value.
While the accelerator pedal is pressed:
a dedicated message is displayed for
a few seconds;
the device will not be able to control
the distance between the vehicle and
the one ahead. In this case the speed
will be determined only by the position
of the accelerator pedal.
The device will return to normal
operation as soon as the accelerator
pedal is released.The systemcannotbe set:
when pressing the brake pedal;
when the manual parking brake has
been operated;
when the brakes are overheated;
when the gear lever is in R (reverse),
neutral or in 1st (first gear engaged);
when the clutch is pressed;
when the vehicle speed is not within
the settable speed range;
when the engine rpm is above a
maximum threshold or below a
minimum threshold;
when the ESC (or ABS or other
stability control systems) are operating
or have just operated;
during automatic braking by the Full
Brake Control system;
when the Speed Limiter is active;
when the electronic Cruise Control is
active;
in case of failure of the device;
when the engine is off;
in case of obstruction of the radar
sensor (in this case the bumper area
where it is located must be cleaned).
In case of system set, the conditions
described above also cause a
cancellation or deactivation of the
system with times that may vary
according to the conditions.
IMPORTANT With the device set, it is
possible to reach speeds higher than
those set in the system (or equivalent
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102
STARTING AND DRIVING

in mph) by pressing the accelerator
pedal. In this situation, the device does
not turn off automatically, but the
device’s functions are limited: it is
therefore recommended to turn it off.
CHANGING SPEED
Increasing speed
After having set the device, the stored
speed can be stored by holding the
SET + button pressed.
Press the SET + button once, the set
speed will increase by 1 km/h (or the
equivalent in mph). Each subsequent
touch of the button will increase the
speed by 1 km/h (or the equivalent
in mph).
Hold the SET + button down, the set
speed will increase in 10 km/h steps (or
the equivalent in mph) until the button is
released. The set speed increase is
shown on the display.
Decreasing speed
After having set the device, the stored
speed can be reduced by holding the
SET –. button down.
Press the SET – button once, the set
speed will decrease by 1 km/h (or the
equivalent in mph). Each subsequent
touch of the button will reduce the
speed by 1 km/h (or the equivalent
in mph).Hold the SET – button down, the set
speed will decrease in 10 km/h steps
(or the equivalent in mph) until the
button is released. The set speed
decrease is shown on the display.
IMPORTANT NOTES
By keeping the accelerator pedal
depressed, the vehicle can continue to
accelerate beyond the set speed. In this
case, press SET + (or SET–)tosetthe
speed to the current speed of the
vehicle.
When the SET – button is pressed to
reduce the speed, the braking system
intervenes automatically if the engine
brake does not slow the vehicle down
sufficiently to reach the set speed.
The device holds the set speed uphill
and downhill; however a slight variation
is entirely normal, particularly on slight
gradients.
Gears can be shifted during operation
of the device to allow to select the gear
suited to the set speed and keep the
device set. The device is cancelled
when you press and hold the clutch
pedal down or putting the gear lever in
the neutral position for more than a
certain time limit.
The device is switched off while driving
if the brakes overheat.
ACCELERATING WHEN
OVERTAKING
When driving with the device active and
following a vehicle, the device provides
additional acceleration to facilitate
overtaking, when travelling over a given
speed and switches on the left direction
indicator (of the right indicator for
right-hand drive versions).
In left-hand traffic, the overtaking assist
function is only active when the
left-hand lane is used for overtaking the
vehicle ahead (the opposite activation
logic is used in right-hand traffic
countries).
The device detects the direction of
traffic automatically when the vehicle
passes from left-hand traffic to
right-hand traffic. In this case, the
overtaking assist function is only active
when the reference vehicle is overtaken
on the right.
The additional acceleration is activated
when the driver uses the right direction
indicator.
In this condition, the device no longer
provides the overtaking assist function
on the left-hand side until it determines
that the vehicle has returned to
left-hand traffic conditions.
103

to each country you are driving in, in the
case of vehicles towing trailers. In any
case, the top speed must not exceed
100 km/h.
Any electric brake must be powered
directly by the battery through a cable
with a cross-section of no less than 2.5
mm
2.
In addition to the electrical branches,
the vehicle electrical system can only be
connected to the supply cable for an
electric brake and to the cable for an
internal light for the trailer, not
exceeding 15 W. For connections, use
the preset control unit with a battery
cable with section not less than 2.5 mm
2.
IMPORTANT The use of auxiliary loads
other than external lights (e.g. electric
brake) must take place with engine
running.
INSTALLING A TOW
HOOK
To install a tow hook contact a Fiat
Dealership.
WARNING
122)The ABS with which the car is
equipped will not control the braking
system of the trailer. Particular caution is
required on slippery roads.123)Never modify the braking system of
the vehicle to control the trailer brake. The
trailer braking system must be fully
independent of the car’s hydraulic system.
REFUELLING THE
VEHICLE
124) 125) 126)
Before refuelling, make sure that the
fuel type is correct.
Also stop the engine before refuelling.
PETROL ENGINES
Only use unleaded petrol with a number
of octanes (R.O.N.) not lower than 95
(EN228 specification).
DIESEL ENGINES
45)
Only use Diesel for motor vehicles
(EN590 specification).
When using or parking the vehicle for a
long time in the mountains or cold
areas, it is advisable to refuel using
locally available Diesel. In this case, it is
also advisable to keep the tank over
50% full.
REFUELLING CAPACITY
To ensure that you fill the tank
completely, top up twice after the first
click of the fuel supply gun.
Further top-ups could cause faults in
the fuel feeding system.
113

WARNING
124)Do not apply any object/plug to the
end of the filler which is not provided for
the car. The use of non-compliant
objects/plugs could cause a pressure
increase inside the tank, resulting in
dangerous situations.
125)Do not bring naked flames or lit
cigarettes near to the fuel filler: fire risk.
Keep your face away from the fuel filler to
prevent breathing in harmful vapours.
126)Do not use a mobile phone near the
refuelling pump: risk of fire.
IMPORTANT
45)For diesel engines, only use diesel fuel
for motor vehicles in accordance with EN
590 European specifications. The use of
other products or mixtures may damage
the engine beyond repair and consequently
invalidate the warranty, due to the damage
caused. If you accidentally introduce other
types of fuel into the tank, do not start the
engine. Empty the tank. If the engine has
been run for even an extremely limited
amount of time, you must not only drain the
fuel tank, but the rest of the supply circuit
as well.
115

REPLACING AN
EXTERNAL BULB
Versions with polyelliptical
headlights
Front bulb position
1. Dipped headlights
2. Fog lights
3. Main beams
4. Daytime running lights (DRL)
5. Direction indicators
130)
Dipped headlights
To replace the bulb 1fig. 101, proceed
as follows:
working from inside the engine
compartment, remove rubber
protection cap 1 fig. 102;
disconnect the electrical connector,
then release the retainer clip;
replace bulb 2;
reconnect the electrical connector
and reconnect the lamp-connector
assembly in its housing;
re-engage the retainer clip, making
sure that it is secured;
refit the rubber cap 1.
Main beams
To replace the bulb 3 fig. 101, proceed
as follows:
working from inside the engine
compartment, remove rubber
protection cap 2 fig. 103;
extract the lamp-electrical connector
assembly;
disconnect the electrical connector 3
and replace the bulb 4;
reinsert the lamp-electrical connector
assembly in its housing, making sure
that it is blocked properly.
Front direction indicators
To replace the bulb 5 fig. 101, proceed
as follows:
using the screwdriver provided with
the car, remove the five fasteners
indicated by the arrows fig. 104 and
remove the cover 1;
turn the bulb-bulb holder assembly 2
anticlockwise by a 1/4 turn and extract
it;
replace lamp 3 by pressing it lightly
(axially) and simultaneously turning it
anticlockwise (bayonet fitting);
101P1030127-000-000
102P1030234-000-000
103P1030234-000-001
120
IN AN EMERGENCY

Main beam headlights / Daytime
running lights (DRL)/ Positions
To replace the bulb 3 fig. 107, proceed
as follows:
working from inside the engine
compartment, remove rubber cap 1
fig. 108;
rotate the bulb-bulb holder assembly
anticlockwise and extract it;
disconnect the electrical connector
and replace the bulb-bulb holder
assembly 2;
reconnect the electrical connector to
the new assembly;
then insert the assembly in its
housing and turn it clockwise, making
sure that it is locked correctly;
refit the rubber cap 1.
IMPORTANT Only replace the bulb
when the engine is off. Also ensure that
the engine is cold, to prevent the risk of
burns.
Dipped headlights
Right headlight
To replace the bulb 1 fig. 107, proceed
as follows:
steer the vehicle wheels completely
inwards;
adjust the tabs indicated in
fig. 109 and remove the flap;
remove the rubber plug;
disconnect the electrical connector;
extract the bulb, releasing it from the
retaining springs;
replace the new bulb and carry out
the procedure described previously in
reverse.
working from inside the engine
compartment, remove the rubber cap
from the dipped beam headlight bulb 1
fig. 107;
extract the bulb, releasing it from the
retaining springs;
disconnect the electrical connector
and replace the bulb 1 fig. 107;
reconnect the electrical connector to
the new bulb;
reposition the assembly in the seat;
refit the rubber cap.
IMPORTANT Only replace the bulb
when the engine is off. Also ensure that
the engine is cold, to prevent the risk of
burns.
Front direction indicators
To replace the bulb 4 fig. 107, proceed
as follows:
using the screwdriver provided with
the car, remove the fasteners indicated
by the arrows and remove the cover 1
fig. 110;
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122
IN AN EMERGENCY
Left headlight

refit the flap 3 properly, inserting the
fasteners 1 and 2 in their seats.
Number plate lights
To replace the bulbs, proceed as
follows:
use the screwdriver provided to
remove the lens unit 1 fig. 123;
turn the bulb holder 2
fig. 124 anticlockwise, remove the bulb
3 and replace it;
refit the lens unit, pressing it lightly.
NOTE Before removing the lens unit,
put a protection (e.g. cloth) on the tip of
the screwdriver, in order not to damage
the lens itself.
WARNING
127)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER OF
SCALDING!
128)Modifications or repairs to the electric
system that are not carried out properly or
do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.129)Halogen bulbs contain pressurised
gas, in the case of breakage they may
burst causing glass fragments to be
projected outwards.
130)Only replace bulbs when the engine is
off. Also ensure that the engine is cold, to
prevent the risk of burns.
IMPORTANT
46)Halogen bulbs must be handled
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb dry.122P2000080-000-000123P1030157-000-000
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126
IN AN EMERGENCY

REPLACING FUSES
GENERAL
131) 132) 133) 134)
47)
Fuses protect the electrical system:
they intervene (blow) in the event of a
failure or improper action on the
system.
Fuse extracting pliers
To replace a fuse, use the pliers hooked
inside the engine compartment fuse
box cover (see fig. 125 ).
The pliers have two different ends,
specifically designed to remove the
different types of fuses present in the
vehicle.
After use, refit the pliers in position.
FUSE LOCATION
The fuses are grouped in four control
units: on the dashboard, under the
dashboard, in the engine compartment
and inside the boot.
ENGINE COMPARTMENT
JUNCTION BOX
48)
The fuse box is located by the side of
the battery fig. 126.
To access the fuses, proceed as
follows:
fully tighten screw 1 fig. 127 using
the screwdriver provided;
12508036J0002EM
12608036J0005EM
127

USERSFUSE AMPERE
Two-tone horn F10 15
Heater mirrors F88 7.5
Heated rear window F20 30
130
IN AN EMERGENCY
ENGINE COMPARTMENT JUNCTION BOX
fig. 126