fuel FIAT ULYSSE 2009 2.G Owner's Manual

SERVICE SCHEDULE
30 60 90 120 150 180
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CAR MAINTENANCE
185
Thousands of kilometres
Check tyre conditions/wear and adjust pressure if required
Check light system operation
(headlights, direction indicators, hazard lights, boot lights, passenger
compartment lights, glovebox lights, warning lights, horn)
Check windscreen wiper/washer operation, adjust nozzles if required
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear and pad wear
indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts, underbody protection, pipes
and hoses (exhaust - fuel - brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness and lubrication
Check and top up, if required, fluid levels (brakes/hydraulic clutch,
windscreen/rear window washer, battery, engine coolant, etc.)
Check and adjust handbrake lever stroke, if required
Sight inspect accessory drive belt conditions
Check accessory drive belt tension (for engines without automatic belt tightener)
Sight inspect timing belt conditions
Check exhaust emissions/smoke
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30 60 90 120 150 180
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CAR MAINTENANCE
186
Thousand of kilometres
Check engine control system operation (through diagnostic socket)
Top up special particulate filter fluid (2.0 JTD 136 HP and 2.2 JTD version)
Replace particulate filter (2.0 JTD 136 HP and 2.2 JTD version)
Replace timing belt*
Replace diesel fuel filter
Bleed diesel fuel filter
Change air cleaner cartridge
Change engine oil and oil filter
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
(*) The timing belt shall be replaced every 180.000 km or 10 years..
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CAR MAINTENANCE
188
Should prevailing use of the vehicle
be under one of the following special-
ly heavy conditions:
– trailer or caravan towing;
– dusty roads;
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero;– frequently idling engines or long
distance low speed driving (e.g. door-
to-door deliveries) or in case of a long
term inactivity;
– driving in the city;
carry out the following checks more
frequently than required in the Service
Schedule:
– check front disk brake pad condi-
tions and wear;– check cleanness of locks, bonnet
and boot and lever cleanness and lu-
brication;
– sight inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
– check battery charge and fluid lev-
el (electrolyte);
– visual check on various drive belt
conditions;
– check and replace pollen filter, if re-
quired;
– check and replace air cleaner, if re-
quired.
HEAVY-DUTY
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DIESEL FUEL FILTER
DRAINING THE CONDENSE
fig. 12
The presence of water in the fuel
feed circuit can severely damage the
injection system and make the engine
misfire. For this reason, drain the con-
dense every 5,000 km.
Contact a Fiat Dealershipto have
this operation carried out.The following procedure is only for
information:
– loosen knob Ain the filter lower
part;
– tighten Aup again when diesel
without water starts flowing out.Dispose of the water and
diesel fuel drained from
the filter correctly. You
should have the operation car-
ried out by a Fiat Dealership
which is properly equipped for
disposing of it out in a way that
respects nature and the current
legislation.
fig. 12
F0B0172b
CAR MAINTENANCE
200
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CAR MAINTENANCE
207
To ensure the front and rear tyres all
wear evenly, you are advised to change
the tyres every 10-15 thousand kilo-
metres keeping them on the same side
of the car so as not to reverse the di-
rection of rotation.RUBBER TUBING
Follow the Service Schedule to the
letter as concerns braking, power
steering and fuel line rubber tubing.
Ozone, high temperatures and long ab-
sence of fluid in the system can in fact
cause the hardening and cracking of the
pipes with possible loss of fluid. A care-
ful check is therefore essential.
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part
with suitable products. We recom-
mend TUTELA PROFESSIONAL
SC 35.
Change the blades if the rubber edge
is warped or worn out. You should in
any case change them approximately
once a year. Do not change the tyres
over in criss-cross fashion
by moving a tyre from the
left hand side of the car to the
right and vice versa.
Travelling with worn
wiper blades is dangerous
because it reduces visibil-
ity in bad weather.
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TECHNICAL SPECIFICATIONS
219
ENGINE
2.2 JTD 163 HP (*)
2.2 JTD 163 HP
a.g. (*)
4HP/4HR (*)
Diesel
85 x 96
2179
16.6:1
120
163
4000
370
37.5
1500
Diesel for motor
vehicles (EN590
specifications)2.0 JTD 120 HP
RHK
Diesel
85 x 88
1997
17.5:1
88
120
4000
300
30.5
2000
Diesel for motor
vehicles (EN590
specifications)2.0 JTD 136 HP
RHR
Diesel
85 x 88
1997
17.5:1
100
136
4000
320
2000
Diesel for motor
vehicles (EN590
specifications)2.2 JTD 170 HP
4HT
Diesel
85 x 96
2179
16.6:1
125
170
4000
370
37.5
1500
Diesel for motor
vehicles (EN590
specifications)2.2 JTD 170 HP a.g.
4HS
Diesel
85 x 96
2179
16.6:1
125
170
4000
370
37,5
1500
Diesel for motor
vehicles (EN590
specifications)
Engine code
Cycle
Diameter x stroke mm
Total displacement cm3
Compression ratio
Max power (EEC) kW
corresponding ratio HP
rpm
Max torque (EEC) Nm
corresponding ratio kgm
rpm
Fuel
(*) Versions for specific markets
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TECHNICAL SPECIFICATIONS
220
FUEL SUPPLY
MULTIJET Common Rail direct in-
jection with overboost and intercool-
er.TRANSMISSION
CLUTCH
Hydraulically controlled.
MANUAL GEARBOX
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
ELECTRONIC AUTOMATIC
GEARBOX
Two driving methods:
– sequence;
– automatic. Modifications or repairs
to the fuel feed system
that are not carried out
properly or do not take the sys-
tem’s technical specifications in-
to account can cause malfunc-
tions leading to the risk of fire.
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TECHNICAL SPECIFICATIONS
228
WEIGHTS
2.0 JTD 136 HP
6 5/7/8
seats seats
1854÷1957 1818÷1983
1256 1263
1274 1267
2530 2530
100 100
––
750 750
76 76
2.0 JTD 120 HP
6 5/7/8
seats seats
1846÷1949 1811÷1976
1253 1259
1277 1271
2530 2530
100 100
––
750 750
73 72
2.2 JTD 170 HP
6 5/7/8
seats seats
1902÷1988 1875÷2017
1304 1318
1266 1252
2570 2570
100 100
––
750 750
75 75
2.2 JTD 170 HP a.g.
6 5/7/8
seats seats
1930÷2016 1898÷2045
1336 1346
1274 1264
2610 2610
100 100
––
750 750
80 75
(kg)
Weight empty (including fluids,
90% fuel in the tank and
no optional)
Maximum allowed loads (1)
– front axle:
– rear axle:
– total:
Maximum load on roof:
Towable weight
– trailer with brakes:
– trailer without brakes:
Maximum load on ball coupling
(trailer with brakes):
(1) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
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TECHNICAL SPECIFICATIONS
229
CAPACITIES
2.0 JTD
120 HP
litres
80
8
9
5.25
1.9
–
1.2
1.2
0.519
7.52.0 JTD
136 HP
litres
80
8
9
5.25
1.9
–
1.2
1.2
0.519
7.52.2 JTD
170 HP
litres
80
8
9
4.75
–
–
1.2
1.2
0.93
7.5
2.2 JTD
170 HP a.g.
litres
80
8
9
4.75
–
3/4
1.2
1.2
0.93
7.5
Fuel tank:
– including a reserve of:
Engine cooling system:
Engine sump and filter:
Transaxle:
Automatic gearbox
Hydraulic power steering:
Electro-hydraulic power steering
Hydraulic brake circuit with:
ABS (with ESP)
Windscreen, rear mirror and
headlight liquid reservoir:
Recommended fluids
and lubricants
Recommended products
Diesel for motor vehicles
(EN590 specifications)
Mixture of distilled water and
PARAFLU
UP(red) at 50%
SELENIA WR
TUTELA CAR EXPERYA
TUTELA GI/E
TUTELA GI/E
TUTELA GI/R
TUTELA TOP 4
50-50 mixture of distilled
water and TUTELA
PROFESSIONAL SC 35
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TECHNICAL SPECIFICATIONS
231
Use
AVVERTENZA Non rabboccare o miscelare con altri liquidi aventi caratteristiche diverse da quelle descritte.Replacement
interval
Transmissions and
differentials mechanical
Hydraulic power steering
Automatic transmission
electronic
Homokinetic joints on
wheel side
Hydraulic brakes and
clutch hydraulic controls
Cooling circuits
Percentage of use:
'50% water
50% PARAFLU
UP
To mix with diesel fuel
(25cc per 10 litri)
To use pure
or diluted in the systems
of windshield wipers Original
fluids and lubricants
TUTELA CAR
EXPERYA
Contractual Technical
Reference N° F178.B06
TUTELA GI/E
Contractual Technical
Reference N° F001.C94
TUTELA ALL STAR
Contractual Technical
Reference N° F702.G07
TUTELA TOP 4
Contractual Technical
Reference N° F001.A93
PARAFLU
UP
Contractual Technical
Reference N° F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference N° F601.L06
TUTELA
PROFESSIONAL
SC 35
Contractual Technical
Reference N° F201.D02 Quality characteristics of the fluids and lubricants
for proper vehicle operation
Synthetic lubricant with SAE 75W-80 grading
Exceeds API GL-4 specifications
Qualification FIAT 9.55550-MZ2.
Lubricant for automatic transmissions
Exceeds "ATF DEXRON III" specifications
Qualification FIAT 9.55550-AG2.
Molybdenum sulphur compound grease,
for high temepratures, Consistency NLGI 1-2
Qualification FIAT 9.55580.
Synthetic fluid for brake and clutch systems
Exceeds specifications: FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704
Qualification FIAT 9.55597.
Protective with antifreeze action red with base of
Glycol mono ethyl inhibited with organic formulation
Exceeds specifications CUNA NC 956-16, ASTM D 3306
Qualification FIAT 9.55523.
Additive for diesel fuel wih protective action for Diesel engines
Mix of alcohol and tensioactives CUNA NC 956-11,
Qualification FIAT 9.55522. Lubricants and
greases for the
motion
transmission
Liquid for brakes
Protective
for radiators
Fuel additive
Liquid for rwind-
shield wiper and
rear window wiper
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