warning FORD AEROSTAR 1996 1.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 1996, Model line: AEROSTAR, Model: FORD AEROSTAR 1996 1.GPages: 353, PDF Size: 2.87 MB
Page 284 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 306
*
[SV33200(ALL)01/95]
RWARNING
Batteries normally produce explosive gases
which can cause personal injury.
Therefore, do not allow flames, sparks or
lit tobacco to come near the battery. When
char FORD AEROSTAR 1996 1.G Owners Manual 306
*
[SV33200(ALL)01/95]
RWARNING
Batteries normally produce explosive gases
which can cause personal injury.
Therefore, do not allow flames, sparks or
lit tobacco to come near the battery. When
char](/img/11/4751/w960_4751-283.png)
306
*
[SV33200(ALL)01/95]
RWARNING
Batteries normally produce explosive gases
which can cause personal injury.
Therefore, do not allow flames, sparks or
lit tobacco to come near the battery. When
charging or working near a battery, always
cover your face and protect your eyes, and
also provide ventilation.
%*
[SV33300(ALL)07/95]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
*
[SV33310(ALL)07/95]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
%*
[SV33400(ALL)06/95]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%
*
[SV33500(ALL)01/95]
Automatic Transmission Fluid
*
[SV33601(ALL)06/95]
Under normal driving conditions automatic
transmission fluid should be changed every
30,000 miles (48,000 km) or 21,000 miles
(34,000 km) if under severe duty conditions.
However, if the transmission is not working
properly, for instance, the transmission may slip
or shift slowly, or you may notice some sign of
fluid leakage, the fluid level should be checked.
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Page 285 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check FORD AEROSTAR 1996 1.G Owners Manual 307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check](/img/11/4751/w960_4751-284.png)
307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940(ALL)02/95]
Wipe off the dipstick cap (located toward the
passenger's side of the engine), pull the dipstick
out and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
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Page 287 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 309 [SV35800(ALL)07/95]
Driveline Universal Joint and Slip
Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment u FORD AEROSTAR 1996 1.G Owners Manual 309 [SV35800(ALL)07/95]
Driveline Universal Joint and Slip
Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment u](/img/11/4751/w960_4751-286.png)
309 [SV35800(ALL)07/95]
Driveline Universal Joint and Slip
Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment universal joints are replaced
with universal joints equipped with grease
fittings, lubrication will be necessary at the
intervals shown in theMaintenance Schedule and
Recordbooklet.
%
*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic brake fluid reservoir on the master
cylinder. The fluid level should be at or near the
MAX mark.
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
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![FORD AEROSTAR 1996 1.G Owners Manual 310 %
*
[SV36600(ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-1954 FORD AEROSTAR 1996 1.G Owners Manual 310 %
*
[SV36600(ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-1954](/img/11/4751/w960_4751-287.png)
310 %
*
[SV36600(ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
[SV37300(ALL)08/95]
quarter page art:0095017-A
Brake master cylinder reservoir
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Page 299 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always repla FORD AEROSTAR 1996 1.G Owners Manual 321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always repla](/img/11/4751/w960_4751-298.png)
321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
[SV43810(ALL)10/90]
Access to the trailer tow fuse is through the rear
most storage compartment in the side trim
panel. This is on the left for all Aerostar models.
[SV43820(ALL)03/95]
1. Remove the screws located inside the
compartment and take off the access hole
cover.
[SV43830(ALL)03/95]
2. Reach in through access hole to remove
fuses. The fuses are located on the side of
the bracket assembly.
[SV43840(ALL)03/95]
3. Replace fuses with standard push-in fuses
(plug type).
[SV43850(ALL)03/95]
4. Reinstall compartment back and screw into
place.
*
[SV44000(ALL)01/95]
Even after you replace a fuse, it will continue to
blow if you do not find what caused the
overload. If the fuse continues to blow, have
your electrical system checked.
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Page 301 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 323 %
*
[SV45400(ALL)01/95]
The alignment of your headlamps should be
checked if:
*
[SV45500(ALL)01/95]
q
oncoming motorists frequently signal you to
turn off your vehicles high beams when you
do not FORD AEROSTAR 1996 1.G Owners Manual 323 %
*
[SV45400(ALL)01/95]
The alignment of your headlamps should be
checked if:
*
[SV45500(ALL)01/95]
q
oncoming motorists frequently signal you to
turn off your vehicles high beams when you
do not](/img/11/4751/w960_4751-300.png)
323 %
*
[SV45400(ALL)01/95]
The alignment of your headlamps should be
checked if:
*
[SV45500(ALL)01/95]
q
oncoming motorists frequently signal you to
turn off your vehicle's high beams when you
do not have the high beams on
*
[SV45600(ALL)01/95]
q
the headlamps do not seem to give you
enough light to see clearly at night
*
[SV45700(ALL)01/95]
q
the headlamp beams are pointed substantially
away from a position slightly down and to
the right
%*
[SV45800(ALL)03/95]
Headlamp Bulb
*
[SV45900(ALL)01/95]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace
the bulb, rather than the whole lamp.
*
[SV46000(ALL)05/95]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of children's reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand could cause the bulb to break the
next time the headlamps are operated.
*
[SV46050(ALL)12/91]
NOTE: If the bulb is accidently touched, it
should be cleaned with rubbing
alcohol before being used.
*
[SV46100(ALL)01/95]
Do not remove the burned-out bulb unless you
can immediately replace it with a new one. If a
bulb is removed for an extended period of time,
contaminants may enter the headlamp housing
and affect its performance.
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Page 309 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi](/img/11/4751/w960_4751-308.png)
331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[SV48800(ALL)05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900(ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000(ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100(ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200(ALL)03/95]
q
Have the services listed in yourMaintenance
Schedule and Recordbooklet performed
according to the specified schedule.
*
[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
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Page 333 of 353

360 Index
Automatic transmission
driving an automatic overdrive..... 188
fluid, adding............. 308
fluid, checking............ 307
fluid, refill capacities......... 335
fluid, specification........... 338
Axle
lubricant specifications......... 338
refill capacities............ 335
traction lok............201, 297
B
Backing up............... 188
Basic vehicle warranty........... 4
Battery................. 304
acid, treating emergencies.....225, 305
charging system warning light...... 81
disconnecting............. 228
how to service............ 304
jumping a disabled battery....... 225
maintenance-free........... 304
proper disposal, recycling....... 305
replacement, specifications....... 337
servicing............... 304
voltage gauge.............. 82
when storing your vehicle....... 344
Brake fluid............... 309
brake warning light........... 75
checking and adding......... 309
description.............. 309
specifications...........310, 338
Brakelamp, high-mount......... 106
Brakes................. 193
adjustment.............. 193
anti-lock............... 193
applying the brakes.......... 196
brake warning light........... 75
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Page 335 of 353

362 Index
Changing a tire............. 229
Charging system gauge.......... 82
Charging system warning light....... 81
Child safety restraints........... 32
built-in child seat............ 48
child safety belts............ 58
child safety seats............ 34
Child safety seats............. 34
attaching with tether straps....... 46
automatic locking mode (retractor) . . 15, 34
built-in child seat............ 48
in front seat.............. 34
in rear outboard seat.......... 34
in rear seat............... 34
tether anchorage hardware........ 46
Chime
headlamps on.............. 84
key in ignition............. 62
safety belt............... 77
Circuit breakers
checking and replacing........ 322
see also fuses............. 313
Cleaning your vehicle
built-in child seat............ 57
CD player and discs.......... 160
chrome and aluminum parts....... 9
engine compartment.......... 272
exterior................ 8
exterior lamps............ 102
fabric................ 142
headlamps.............. 102
instrument panel............ 91
instrument panel lens......... 108
interior lamps............. 105
mirrors................ 144
plastic parts.............. 9
polishing................ 8
rear windows............. 100
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Page 336 of 353

Index 363
Cleaning your vehicle (continued)
rustproofing.............. 9
safety belts............... 23
tail lamps.............. 102
upholstery and interior trim...... 142
washing................ 8
waxing................ 8
wheels................ 303
windows............... 100
Climate control system.......... 91
air conditioning............ 92
heating only system........... 95
Clock...............155, 171
Clutch, specifications.......... 338
Cold engine starting............ 65
Combination lap and shoulder belts . . 11, 13
Compact disc player
(see Electronic sound system)..... 156
Compact disc radio
(see Electronic sound system)..... 150
Console, description........... 145
Controls
instrument panel............ 89
mirrors............... 144
steering column........... 109
Coolant (see Engine coolant)....... 284
checking and adding......... 284
drain and flush............ 289
preparing for storage......... 344
proper solution............ 286
refill capacities..........289, 335
specifications............. 338
temperature gauge........... 85
warnings............... 284
Cruise control (see Speed control).... 115
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