brakes FORD AEROSTAR 1996 1.G User Guide

200
*
[DR26625(ALL)12/91]
Speed limiter
*
[DR26652(ALL)05/95]
All models are equipped with an Electronic
Engine Control (EEC) system which limits the
maximum engine speed and thus road speed in
top gear. Vehicle operation is normal since the
controlled maximum speed is above posted
highway speeds in North America.
%*
[DR26701(ALL)01/95]
Driving in Bad Weather
%*
[DR26750(ALL)01/95]
Slippery roads
*
[DR26801(ALL)03/95]
Drive cautiously on wet or snowy roads:
*
[DR26850(ALL)03/95]
q
Do not quickly move the steering wheel
unless necessary.
*
[DR26901(ALL)01/95]
q
Drive slower than you normally would.
*
[DR26951(ALL)01/95]
q
Give your vehicle more distance to stop.
[DR27025(ALL)08/95]
q
To stop on ice, shift to N (Neutral) below 10
mph (16 km/h) and gently pump brakes
(except with rear anti-lock brakes).
*
[DR27050(ALL)02/93]
q
Consider using one of the lower gears.
*
[DR27201(ALL)07/95]
RWARNING
To avoid skidding and losing control on
slippery roads, do not downshift into 1
(First) when you are moving faster than
20 mph (30 km/h).
*
[DR27401(ALL)01/93]
RWARNING
The Anti-Lock Brake System may not
prevent brake lock-up on extremely
slippery surfaces.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

201 %
*
[DR27450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[DR27501(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[DR27550(ALL)03/93]
Extended use of other than matching size tires
on a Traction-Lok rear axle could result in a
permanent reduction in effectiveness. This loss of
effectiveness does not affect normal driving and
should not be noticeable to the driver.
%*
[DR27651(ALL)01/95]
High water
*
[DR27675(ALL)06/92]
Never attempt to cross water that is fast flowing
or of unknown depth.
*
[DR27701(ALL)05/90]
Do not drive through flooded areas unless you
are sure that the water is below the bottom of
the wheel hubs.
*
[DR27750(ALL)04/94]
If you must drive through high water, drive
slowly. You may have limited traction or wet
brakes, so allow extra stopping distance because
your vehicle will not stop as quickly as usual.
*
[DR27801(ALL)01/95]
After you drive through the standing water,
apply your brakes gently several times as your
vehicle moves slowly. This helps to dry the
brakes.
*
[DR27820(ALL)06/95]
NOTE: If the transmission and transfer case is
submerged in water, their fluids should
be checked and changed, if necessary.
*
[DR27825(ALL)03/93]
NOTE: All rear axle lube quantities must be
replaced every 100,000 miles
(160,000 km) or if the axle has been
submerged in water. Otherwise, the
lube should not be checked or changed
unless a leak is suspected or repair
required.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

203
*
[DR28201(ALL)02/95]
RWARNING
If the GVWR or the GAWR specified on
the Safety Compliance Certification Label
is exceeded, your vehicle may be damaged
or you may lose control and injure
someone.
*
[DR28750(ALL)01/93]
Vehicle/Trailer Loads
*
[DR28801(ALL)06/92]
All vehicles may tow a Class I trailer provided
the Gross Combined Weight (GCW) is less than
or equal to the GVWR shown on the Safety
Compliance Certification Label. For heavier
trailer applications, refer to the towing
information found later in this chapter.
*
[DR29001(ALL)03/91]
Towing a trailer puts additional loads on your
vehicle's engine, transmission, axle, brakes, tires
and suspension. For your safety and for the
good of your vehicle, use the right equipment
for the type of trailer you tow.
*
[DR29025(ALL)09/92]
Your trailer towing capability will vary based on
the standard and optional equipment on your
vehicle. Refer to the followingVehicle
Loading/Towing Informationand the Trailer
Towing Tables to determine the specific towing
capability of your vehicle.
*
[DR29050(ALL)02/92]
q
Stay within the load limits when you tow.
*
[DR29101(ALL)01/95]
q
Carefully and thoroughly prepare your
vehicle for towing, making sure to use the
right equipment and to attach it properly.
(SeePreparing to Towin this chapter.)
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

219 %
*
[DR37800(ALL)07/95]
Safety Chains
*
[DR37900(ALL)12/92]
Always use safety chains between your vehicle
and trailer. Cross chains under the trailer tongue
and allow slack for turning corners. Connect
safety chains to the vehicle frame or hook
retainers. Never attach chains to the bumper.
%*
[DR38000(ALL)08/95]
Trailer Brakes
*
[DR38100(ALL)03/95]
Separate trailer brakes are required on most
towed vehicles weighing over 1,500 lb (680 kg).
*
[DR38200(ALL)05/95]
RWARNING
Do not connect a trailer's hydraulic brake
system directly to your vehicle's brake
system. Your vehicle may not have
enough braking power and your chances
of having a collision greatly increase.
%*
[DR38300(ALL)06/95]
Trailer Lamps
*
[DR38400(ALL)11/89]
Make sure your trailer lamps conform to Federal
and local regulations.
*
[DR38425(ALL)03/91]
Class I and Class II Trailer Tow electrical wiring
provides two circuits (right hand and left hand)
to operate trailer stop/turn tail lamps. Each
stop/turn circuit will operate one combination
stop/turn light bulb (# 1157, 3157, 2357, or 3357)
on the trailer. Never add more than one trailer
light bulb to one circuit.
*
[DR38450(ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

221
*
[DR39000(ALL)08/95]
Trailer Towing Tips
*
[DR39100(ALL)11/89]
Before starting on a trip, practice turning,
stopping and backing in an area away from
heavy traffic. Get to know the ªfeelº of the
vehicle/trailer combination.
*
[DR39200(ALL)05/90]
Practice backing up. Back up very slowly, with
someone outside at the rear of your trailer to
guide you. Place your hand at the bottom of the
steering wheel and move it in the direction you
want the rear of the trailer to swing. Slight
movement of the steering wheel results in a
much larger movement of the rear of the trailer.
*
[DR39300(ALL)11/89]
Allow more room for stopping with a trailer
attached. Trailer brakes should be applied first,
whether manually or automatically controlled,
when approaching a stop.
*
[DR39400(ALL)11/89]
For a good handling truck-trailer combination,
the trailer tongue load should be approximately
10-15% of the loaded trailer weight.
*
[DR39500(ALL)05/95]
Make a thorough check of your equipment
before starting out on the road. After you have
traveled about 50 miles (80 km) stop in a
protected area and double-check your hitch and
electrical connections. Also check trailer wheel
lug nuts for tightness.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

310 %
*
[SV36600(ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
[SV37300(ALL)08/95]
quarter page art:0095017-A
Brake master cylinder reservoir
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

326 [SV47310(ALL)08/95]Removing the High-Mount Brakelamp
Bulb
[SV47315(ALL)05/94]
Liftgate models
[SV47317(ALL)08/95]
To remove the brakelamp and bulb:
*
[SV47330(ALL)03/93]
1. Remove the two screws from the surface of
the lens.
*
[SV47340(ALL)03/93]
2. After removing the screws, remove the lamp
assembly.
[SV47353(ALL)07/93]
3. Disconnect the high-mount brakelamp wiring
connector.
[SV47356(ALL)03/93]
4. Remove the screw retaining the bulb holder
assembly, pull the bulb holder assembly
away from the lamp, and pull the bulb
straight out of the holder.
*
[SV47360(ALL)03/95]
To replace/install the brakelamp:
[SV47367(ALL)03/93]
1. Push bulb(s) into bulb holder assembly.
[SV47373(ALL)03/93]
2. Place bulb holder assembly on lamp and
install retaining screw. Tighten screw.
[SV47376(ALL)07/93]
3. Connect the high-mount brakelamp wiring
connector.
[SV47377(ALL)03/93]
4. Position the lamp assembly on the vehicle.
[SV47378(ALL)03/93]
5. Install and tighten the two screws.
[SV47380(ALL)08/95]
6. Apply brakes to confirm the brakelamp is
functional after installing.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

344
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at idle speed to
circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel
system will protect the fuel system's inner
surfaces from corrosion. Follow the instructions
packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
q
Protect against freezing temperatures.
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
q
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
q
Keep connections clean and covered with a
light coat of grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
q
Make sure brakes and parking brake are fully
released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
q
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
q
Make sure all linkages, cables, levers and
clevis pins under vehicle are covered with
grease to prevent rust.
*
[SV59300(ALL)03/95]
q
Move vehicles at least 25 feet (8 m) every 15
days to lubricate working parts and prevent
corrosion.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

360 Index
Automatic transmission
driving an automatic overdrive..... 188
fluid, adding............. 308
fluid, checking............ 307
fluid, refill capacities......... 335
fluid, specification........... 338
Axle
lubricant specifications......... 338
refill capacities............ 335
traction lok............201, 297
B
Backing up............... 188
Basic vehicle warranty........... 4
Battery................. 304
acid, treating emergencies.....225, 305
charging system warning light...... 81
disconnecting............. 228
how to service............ 304
jumping a disabled battery....... 225
maintenance-free........... 304
proper disposal, recycling....... 305
replacement, specifications....... 337
servicing............... 304
voltage gauge.............. 82
when storing your vehicle....... 344
Brake fluid............... 309
brake warning light........... 75
checking and adding......... 309
description.............. 309
specifications...........310, 338
Brakelamp, high-mount......... 106
Brakes................. 193
adjustment.............. 193
anti-lock............... 193
applying the brakes.......... 196
brake warning light........... 75
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Update:Tue Aug 29 17:47:05 1995

Index 361
Brakes (continued)
fluid, checking and adding...... 309
fluid, refill capacities......... 309
fluid, specifications........310, 338
front disc.............. 193
if brakes do not grip well....... 195
master cylinder............ 309
new brake linings............ 7
noise..............193, 195
parking............... 197
power braking............ 193
rear anti-lock............. 194
servicing.............195, 309
stopping distances........196, 198
trailer................ 219
when storing your vehicle....... 344
Brake-shift interlock.......... 66,187
Break-in period.............. 7
Brights (high beams)......... 84,110
Built-in child seat
cleaning................ 57
operation............... 48
Bulbs, replacing............. 322
halogen............... 323
headlamps.............. 323
C
Canada, customer assistance....... 253
Canada, warranty information....... 4
Canadian Motor Vehicle Arbitration Plan
(CAMVAP).............. 253
Capacities for refilling fluids....... 335
Carbon monoxide in exhaust........ 71
Car seats for children
(see Child safety seats)......... 34
Cassette tape player (see Electronic
sound system)......163, 169, 175, 177
Catalytic converter........... 331
CD player (see Electronic sound system) . 156
Chains, tires.............. 302
File:cpixa.ex
Update:Tue Aug 29 17:47:05 1995