fuel pump FORD AEROSTAR 1997 1.G Owners Manual

156
*
[TO06800(ALL)01/96]
If the engine still does not start after two
attempts:
*
[TO06825(ALL)01/96]
1. Turn the ignition key to the OFF position.
*
[TO06851(ALL)01/96]
2. Press the accelerator all the way to the floor
and hold it.
*
[TO06876(ALL)01/96]
3. Turn the ignition key to the START position.
*
[TO06900(ALL)01/96]
4. Release the ignition key when the engine
starts.
*
[TO06925(ALL)03/96]
5. Release the accelerator gradually as the
engine speeds up.
*
[TO06951(ALL)05/96]
If the engine still does not start, the fuel pump
shut-off switch may have been activated. For
directions on how to reset the switch seeFuel
Pump Shut-Off Switchin the index.
%*
[TO07300(ALL)01/96]
A computer system controls the engine's idle
speed. When you start your vehicle, the engine's
idle speed normally runs high. These faster
engine speeds will make your vehicle coast
slightly faster than its normal idle speed. It
should, however, slow down after a short time.
If it does not, have the idle speed checked.
*
[TO07390(ALL)01/96]
If the engine idle speed does not slow down
automatically, do not allow your vehicle to idle
for more than 10 minutes. Have the vehicle
checked.
*
[TO07400(ALL)01/96]
RWARNING
Extended idling at high engine speeds can
produce very high temperatures in the
engine and exhaust system, creating the
risk of fire or other damage.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

158
%*
[TO08500(ALL)01/96]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
%*
[TO08510(ALL)01/96]
Fuel Pump Shut-Off Switch
[TO08520(ALL)03/96]
If the engine cranks but does not start or does
not start even after a small collision, the fuel
pump shut-off switch may have been activated.
The shut-off switch is a device intended to stop
the fuel pump when your vehicle has been
involved in a substantial jolt. Refer to the
Roadside Emergencieschapter.
*
[TO08530(ALL)03/96]
Once the shut-off switch is activated, you must
reset the switch by hand before you can start
your vehicle.
[TO08540(ALL)01/96]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[TO08550(ALL)03/96]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

159
*
[TO08560(ALL)03/96]
If your engine cranks but does not start after a
collision or substantial jolt:
*
[TO08570(ALL)01/96]
1. Turn the ignition key to the OFF position.
*
[TO08580(ALL)03/96]
2. Check under the vehicle for leaking fuel.
*
[TO08590(ALL)01/96]
3. If you do not see or smell fuel, push the red
reset button down. If the button is already
set, you may have a different mechanical
problem.
*
[TO08600(ALL)01/96]
4. Turn the ignition key to the ON position for
a few seconds, then turn it to the OFF
position.
*
[TO08610(ALL)03/96]
5. Check under the vehicle again for leaking
fuel.If you see or smell fuel, do not start
your vehicle again.If you do not see or
smell fuel, you can try to start your vehicle
again.
*
[TO08620(ALL)01/96]
6. Check all vehicle warning lights before
driving the vehicle.
[TO08630(ALL)04/96]
quarter page art:0020107-A
Reset button for fuel pump shut-off switch
*
[TO09200(ALL)02/96]
RWARNING
Do not start your vehicle in a closed
garage or in other enclosed areas. Exhaust
fumes can be toxic. Always open the
garage door before you start the engine.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

200
*
[ER00200(ALL)05/96]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[ER00250(ALL)05/96]
The Fuel Pump Shut-off Switch
*
[ER00260(ALL)05/96]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[ER00275(ALL)05/96]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[ER00400(ALL)05/96]
Fuses
*
[ER00410(ALL)01/96]
Fuses and circuit breakers protect your vehicle's
electrical system from overloading. If electrical
parts in your vehicle are not working, the
system may have been overloaded and blown a
fuse or tripped a circuit breaker. Before you
replace or repair any electrical parts, check the
appropriate fuses or circuit breakers.
*
[ER00415(ALL)01/96]
The following charts tell you which fuses or
circuit breakers protect each electrical part of
your vehicle. If a fuse blows or a circuit breaker
opens a circuit, all the parts of your vehicle that
use that circuit will not work.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

267
*
[MC36800(ALL)01/96]
To fill the fuel tank properly:
*
[MC36900(ALL)01/96]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[MC37000(ALL)01/96]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[MC37010(ALL)01/96]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[MC37020(ALL)01/96]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
[MC37030(ALL)05/96]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise until it is fully
tight. It will click when it is fully tightened.
*
[MC37040(ALL)01/96]
You may occasionally hear and/or feel a slight
thump occurring one or two seconds after a
gentle stop. This is normal and generally occurs
with the fuel tank 3/4 full. It is caused by the
wave action of the fuel within the tank.
%*
[MC37050(ALL)01/96]
Running Out of Fuel
*
[MC37060(ALL)01/96]
If your vehicle runs out of fuel, try to stop on
level ground away from traffic. Add at least two
gallons (8 liters) of fuel to start your vehicle
again. If your vehicle is not on level ground,
you may need as much as five gallons (20 liters)
of fuel to start it.
*
[MC37070(ALL)08/95]
NOTE: Avoid running out of fuel because this
situation may have an adverse effect on
modern powertrain components.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

268
*
[MC37080(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC37200(ALL)03/96]
Fuel Economy
*
[MC37250(ALL)01/96]
Fuel economy is an estimate of the efficiency of
your vehicle and can be calculated as Miles Per
Gallon (MPG) or Liters Per 100 Kilometers
(L/100K). Do not calculate the fuel economy
during your vehicle's break-in period. This
would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC37260(ALL)01/96]
To calculate fuel economy:
*
[MC37270(ALL)01/96]
1. Fill the tank completely and record the
initial odometer reading.
*
[MC37280(ALL)01/96]
2. Every time you buy fuel record the
amount (in gallons or liters) purchased.
*
[MC37290(ALL)01/96]
3. After at least three to five tankfuls, fill the
fuel tank and record the final odometer
reading.
*
[MC37300(ALL)01/96]
4. Use these equations to calculate your fuel
economy:
*
[MC37320(ALL)01/96]
q
English: MPG = (total miles driven)v
(gallons used)
[MC37340(ALL)01/96]
q
Metric: L/100k = (100 x liters used)v(total
kilometers driven)
%*
[MC37500(ALL)01/96]
Comparisons With Environmental
Protection Agency (EPA) and Transport
Canada (TC) Fuel Economy Estimates
[MC37510(ALL)04/96]
EPA and TC fuel economy figures are obtained
from laboratory tests under simulated road
conditions and thus are estimates which may not
reflect the actual conditions you experience or
your personal style of driving. The EPA or TC
fuel economy estimate is not a guarantee that
you will achieve the fuel economy shown.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

284
*
[MC56600(ALL)01/96]
Body
*
[MC56700(ALL)01/96]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[MC56800(ALL)01/96]
q
Periodically wash vehicles stored in exposed
locations.
*
[MC56900(ALL)01/96]
q
Touch-up raw or primed metal to prevent
rust.
*
[MC57000(ALL)01/96]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[MC57100(ALL)01/96]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[MC57200(ALL)01/96]
q
Cover interior soft trim to prevent fading.
*
[MC57300(ALL)01/96]
q
Keep all rubber parts free from oil and
solvents.
%*
[MC57350(ALL)01/96]
Engine
*
[MC57400(ALL)01/96]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[MC57500(ALL)01/96]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[MC57600(ALL)01/96]
Fuel system
%*
[MC57700(ALL)01/96]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[MC57900(ALL)01/96]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

Index 341
Emergency brake (parking brake)..... 165
Emission control system
catalytic converter.......... 269
emissions warranty......... 3,269
Engine
check engine warning light....... 12
does not start............ 158
fuel injected engine, starting...... 153
fuel pump shut-off switch....... 158
preparing to start........... 153
refill capacities............ 294
service points............ 297
starting............... 154
starting after a collision........ 158
storing your vehicle.......... 283
Engine block heater........... 157
Engine coolant
checking and adding......... 240
checking hoses............ 243
disposal.............230, 248
drain and flush............ 243
preparing for storage......... 285
proper solution..........230, 248
recovery reservoir........240, 297
refill capacities............ 294
specifications............. 296
temperature gauge........... 17
Engine coolant temperature gauge
description............... 17
mechanical............... 17
Engine coolant temperature
gauge:electronic............. 17
Engine fan............... 230
Engine:idle speed control........ 156
Engine knocking............ 264
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

Index 343
Fuel
calculating fuel economy....... 268
capacity............... 294
choosing the right fuel........ 264
comparisons with EPA fuel
economy estimates......... 268
filling your vehicle with fuel...... 260
filter, specifications.......... 293
fuel filler door release lever...... 260
fuel gauge............... 17
octane rating............. 264
quality................ 264
running out of fuel.......... 267
safety information relating to
automotive fuels.......... 265
storing your vehicle.......... 284
treating emergencies......... 265
Fuel cap................ 260
removing............260, 262
replacing.............260, 263
Fuel filler door
override, manual........... 261
remote release............ 260
Fuel filter, specifications......... 293
Fuel gauge................ 17
Fuel pump shut-off switch
engine does not start......... 158
starting after a collision........ 158
Fuse panels............... 200
Fuses
charts................ 200
circuit breakers............ 209
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996