clutch FORD B MAX 2012 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Cruise Control
Principle of Operation................................109
Using Cruise Control...................................109
Driving Aids
Active City Stop...............................................111
Load Carrying
General Information.....................................113
Luggage Anchor Points...............................113
Rear Under Floor Storage...........................113
Cargo Nets........................................................114
Luggage Covers..............................................114
Dog Guard........................................................114
Towing
Towing a Trailer..............................................116
Tow Ball............................................................116
Towing Points.................................................119
Towing the Vehicle on Four Wheels.......119
Driving Hints
Running-In........................................................121
Cold Weather Precautions.........................121
Driving Through Water.................................121
Floor Mats.........................................................121
Roadside Emergencies
Hazard Warning Flashers...........................122
First Aid Kit......................................................122
Warning Triangle...........................................122
Jump-Starting the Vehicle.........................122
Fuses
Fuse Box Locations......................................124
Fuse Specification Chart............................125
Changing a Fuse............................................133
Maintenance
General Information....................................134
Opening and Closing the Bonnet...........134
Under Bonnet Overview - 1.0L EcoBoost(74kW/100PS)/1.0L EcoBoost(90kW/120PS).........................................136
Under Bonnet Overview - 1.4LDuratec-16V (66kW/90PS)/1.6LDuratec-16V Ti-VCT (77kW/105PS) -Sigma............................................................137
Under Bonnet Overview - 1.5LDuratorq-TDCi (55kW/75PS)/1.6LDuratorq-TDCi (70kW/95PS)(T3)...............................................................138
Engine Oil Dipstick - 1.0L EcoBoost(74kW/100PS)/1.0L EcoBoost(90kW/120PS).........................................139
Engine Oil Dipstick - 1.4L Duratec-16V(66kW/90PS)/1.6L Duratec-16VTi-VCT (77kW/105PS) - Sigma..........139
Engine Oil Dipstick - 1.5L Duratorq-TDCi(55kW/75PS)/1.6L Duratorq-TDCi(70kW/95PS) (T3).................................139
Engine Oil Check...........................................139
Engine Coolant Check................................140
Brake and Clutch Fluid Check...................141
Washer Fluid Check......................................141
Changing the 12V Battery...........................141
Checking the Wiper Blades.......................141
Changing the Wiper Blades.......................141
Removing a Headlamp...............................142
Changing a Bulb............................................143
Bulb Specification Chart...........................149
Technical Specifications...........................150
Vehicle Care
Cleaning the Exterior...................................153
Cleaning the Interior....................................153
Repairing Minor Paint Damage...............154
Cleaning the Alloy Wheels........................154
Wheels and Tyres
General Information....................................155
3Table of Contents

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It will illuminate when a newmessage is stored in theinformation display. SeeInformation Messages (page 62).
Oil Pressure Warning Lamp
WARNING
Do not resume your journey if itilluminates despite the level beingcorrect. Have the system checked byan authorised dealer immediately.
If it stays on after starting orilluminates when driving, thisindicates a malfunction. Stopyour vehicle as soon as it is safe to do soand switch the engine off. Check the engineoil level. See Engine Oil Check (page 139).
Power Steering Warning Lamp
Illuminates to indicate amalfunction of the powersteering system. You willcontinue to have full steering but will needto exert greater force on the steeringwheel. Have the system checked by anauthorised dealer as soon as possible.
Rear Fog Lamp Indicator
It will illuminate when you switchthe rear fog lamps on.
Seat Belt Minder Warning Lamp
It will illuminate when a seat beltis not fastened. See Seat BeltMinder (page 21).
Shift Indicator
It will illuminate to inform youthat shifting to a higher gear maygive better fuel economy andlower CO2 emissions. It will not illuminateduring periods of high acceleration, brakingor when the clutch pedal is pressed.
Stability Control Indicator
While driving, it flashes when thesystem is operating. After youswitch the ignition on, if it doesnot illuminate or illuminates continuouslywhile driving, this indicates a malfunction.During a malfunction, the system switchesoff. Have the system checked by anauthorised dealer as soon as possible.
If you switch the electronic stabilityprogram off, the warning lamp willilluminate. The lamp will go out when youswitch the system back on or when youswitch the ignition off.
AUDIBLE WARNINGS AND
INDICATORS
Automatic Transmission
Sounds when you open the driver's doorand do not move the transmission selectorlever to position P.
Key Outside Car
Vehicles With Keyless System
Sounds when you close the door, theengine is running and the system does notdetect a passive key inside your vehicle.
Headlamps On
Sounds when you remove the key from theignition and open the driver's door and youhave left the headlamps or parking lampson.
56Instrument Cluster

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See Keyless Starting (page 83).-To start press clutch
See Keyless Entry (page 32).-Close boot or use spare key
See Steering Wheel Lock (page 85).-Steering lock engagedTurn steering wheel
Lighting
ActionMessageindicatorMessage
See Changing a Bulb (page 143).-Left indicator malfunctionChange bulb
See Changing a Bulb (page 143).-Right indicator malfunctionChange bulb
Maintenance
ActionMessageindicatorMessage
See Brake and Clutch Fluid Check(page 141).redBrake fluidLevel lowService now
Have the system checked by anauthorised dealer immediately.redBrake system malfunctionStop safely
See Engine Oil Check (page 139).redEngine oil pressure lowStop safely
Have the system checked by anauthorised dealer as soon as possible.amberEngine malfunctionService now
Have the system checked by anauthorised dealer.amberAuto wiper/lights malfunctionNext service
Have the system checked by anauthorised dealer.-Engine oil change dueNext service
65Information Displays

Downloaded from www.Manualslib.com manuals search engine Steering
ActionMessageindicatorMessage
Have the system checked by anauthorised dealer immediately.redSteering malfunctionService now
Have the system checked by anauthorised dealer immediately.redSteering malfunctionStop safely
Full steering will be maintained but youwill need to exert greater force on thesteering wheel. Have the systemchecked by an authorised dealer assoon as possible.
amberPower steering malfunctionService now
Transmission
ActionMessageindicatorMessage
Have the system checked by anauthorised dealer immediately.redTransmission malfunctionService now
Under certain driving conditions it ispossible that the clutches in the trans-mission can overheat. In these circum-stances it is necessary to press thebrake pedal and stop your vehicle toprevent damage to the transmission.Move the transmission selector leverto position N or P and apply theparking brake until the transmissionhas cooled and the message disap-pears from the display.
redTransmission overtemp.Stop safely
See Automatic Transmission (page97). See Starting and Stopping theEngine (page 83).-Vehicle not in ParkSelect P
See Automatic Transmission (page97). See Starting and Stopping theEngine (page 83).-To start select N or P
66Information Displays

Downloaded from www.Manualslib.com manuals search engine Note:A valid key must be located insideyour vehicle to switch the ignition on andstart the engine.
Ignition On
Press the START button once. It is locatedon the instrument panel near the steeringwheel. All electrical circuits andaccessories are operational and thewarning lamps and indicators willilluminate.
Starting With ManualTransmission
Note:Releasing the clutch pedal while theengine is starting will stop the enginecranking and return to ignition on.
1.Fully depress the clutch pedal.
2.Briefly press the button.
Starting With AutomaticTransmission
Note:Releasing the brake pedal while theengine is starting will stop the enginecranking and return to ignition on.
1.Move the transmission selector leverto position P or N.
2.Fully depress the brake pedal.
3.Briefly press the button.
Starting a Diesel Engine
Note:Engine cranking will not commenceuntil the engine glow plug indicator hasextinguished. This may take several secondsin extremely cold conditions.
Failure to Start
All Vehicles
The system will not function if:
•The key frequencies are jammed.
•The key battery has no charge.
If you are unable to start your vehicle, dothe following.
1.Hold the key next to the steeringcolumn exactly as shown.
2.With the key in this position you canuse the button to switch the ignition onand start your engine.
Manual Transmission
Note:Releasing the clutch pedal while theengine is starting will stop the enginecranking and return to ignition on. Amessage will be shown in the display.
If the engine does not crank when theclutch pedal has been fully depressed andthe button is pressed:
1.Fully depress both the clutch and brakepedals.
2.Press the button until the engine starts.
84Starting and Stopping the Engine

Downloaded from www.Manualslib.com manuals search engine Stopping the Engine With YourVehicle Stationary
Note:The ignition, all electrical circuitswarning lamps and indicators will beswitched off.
Manual Transmission
Briefly press the button.
Automatic Transmission
1.Move the transmission selector leverto position P.
2.Press the button.
Stopping the Engine When YourVehicle is Moving
WARNING
Switching off the engine when thevehicle is still moving will result in aloss of brake and steering assistance.The steering will not lock, but higher effortwill be required. With the ignition switchedoff some electrical circuits, warning lampsand indicators may also be off.
1.Press and hold the button for at leastone second or press it three timeswithin two seconds.
2.Move the transmission selector leverto position N and use the brakes tobring your vehicle to a safe stop.
3.When your vehicle has stopped, movethe transmission selector lever toposition P or N and switch the ignitionoff.
STEERING WHEEL LOCK
WARNING
Always check that the steering isunlocked before attempting to moveyour vehicle.
Vehicles Without Keyless Starting
To lock the steering wheel:
1.Remove the key from the ignitionswitch.
2.Rotate the steering wheel slightly toengage the lock.
Vehicles With Keyless Starting
Note:The steering wheel lock will notengage when the ignition is on or yourvehicle is moving.
Your vehicle has an electronicallycontrolled steering wheel lock. Thisoperates automatically.
The steering wheel lock will engage aftera short period of time once you haveparked your vehicle and the passive key isoutside of your vehicle.
Unlocking the Steering Wheel
Vehicles With Automatic Transmission
Switch the ignition on or press the brakepedal.
Vehicles With Manual Transmission
Switch the ignition on or press the clutchpedal.
STARTING A PETROL ENGINE
Note:You can only operate the starter fora limited period of time, for example 10seconds. The number of start attempts islimited to approximately six. If you exceedthis limit, the system will not allow you totry again until a period of time has elapsed,for example 30 minutes.
Cold or Hot Engine
Vehicles with Manual Transmission
Note:Do not touch the accelerator pedal.
85Starting and Stopping the Engine

Downloaded from www.Manualslib.com manuals search engine Note:Releasing the clutch pedal while theengine is starting will stop the enginecranking and return to ignition on.
1.Fully depress the clutch pedal.
2.Start the engine.
Vehicles with Automatic Transmission
Note:Do not touch the accelerator pedal.
1.Move the transmission selector leverto position P or N.
2.Start the engine.
All Vehicles
If the engine does not start within 10seconds, wait for a short period and tryagain.
If the engine does not start after threeattempts, wait 10 seconds and follow theflooded engine procedure.
If you have difficulty starting the enginewhen the temperature is below -13°F(-25°C), press the accelerator pedal to themid-way point of its travel and try again.
Flooded Engine
Vehicles with Manual Transmission
1.Fully depress the clutch pedal.
2.Fully depress the accelerator pedal andhold it there.
3.Start the engine.
Vehicles with Automatic Transmission
1.Move the transmission selector leverto position P or N.
2.Fully depress the accelerator pedal andhold it there.
3.Start the engine.
All Vehicles
If the engine does not start, repeat the coldor hot engine procedure.
Engine Idle Speed after Starting
The speed at which the engine idlesimmediately after starting is optimised tominimise vehicle emissions and maximisecabin comfort and fuel economy.
The idle speed will vary depending oncertain factors. These include vehiclecomponent and ambient temperatures aswell as electrical and climate systemdemands.
Failure to Start
Vehicles with Manual Transmission
If the engine does not crank when theclutch pedal has been fully depressed andthe ignition key is turned to position III.
1.Fully depress the clutch and brakepedals.
2.Turn the key to position III until theengine has started.
STARTING A DIESEL ENGINE
Cold or Hot Engine
All Vehicles
Note:When the temperature is below 5°F(-15°C), you may need to crank the enginefor up to 10 seconds.
Note:You can only operate the starter fora limited period of time.
Note:After a limited number of attemptsto start your engine, the system will notallow you to try again until a period of timehas elapsed, for example 30 minutes.
Switch the ignition on and waituntil the glow plug indicator goesoff.
Vehicles With Manual Transmission
Note:Do not touch the accelerator pedal.
86Starting and Stopping the Engine

Downloaded from www.Manualslib.com manuals search engine Note:Releasing the clutch pedal while theengine is starting will stop the enginecranking and return to ignition on.
1.Fully depress the clutch pedal.
2.Start the engine.
Vehicles With Automatic Transmission
Note:Do not touch the accelerator pedal.
Note:Releasing the brake pedal while theengine is starting will stop the enginecranking and return to ignition on.
1.Move the transmission selector leverto position P or N.
2.Fully depress the brake pedal.
3.Start the engine.
Failure to Start
Vehicles With Manual Transmission
If the engine does not crank when theclutch pedal has been fully depressed andthe ignition key is turned to position III.
1.Fully depress the clutch and brakepedals.
2.Turn the key to position III until theengine has started.
DIESEL PARTICULATE FILTER
The filter forms part of the emissionsreduction system on your vehicle. It filtersharmful diesel particulates (soot) from theexhaust gas.
Regeneration
WARNINGS
Do not park or idle your vehicle overdry leaves, dry grass or othercombustible materials. Theregeneration process creates very highexhaust gas temperatures and the exhaustwill radiate a considerable amount of heatduring and after regeneration and after youhave switched the engine off. This is apotential fire hazard.
Avoid running out of fuel.
Note:During regeneration at low speed orengine idle, you may smell a hot metallicodour and could notice a clicking metallicsound. This is due to the high temperaturesreached during regeneration and is normal.
Note:After you have switched your engineoff the fans may continue to run for a shortperiod of time.
A normal filter requires periodicreplacement. The diesel particulate filteron your vehicle requires periodicregeneration to maintain its correctfunction. Your vehicle will carry out thisprocess automatically.
If your journeys meet one of the followingconditions:
•You drive only short distances.
•You frequently switch the ignition onand off.
•Your journeys contain a high level ofacceleration and deceleration.
87Starting and Stopping the Engine

Downloaded from www.Manualslib.com manuals search engine START-STOP
Note:For vehicles with start-stop thebattery requirement is different. It must bereplaced by one of exactly the samespecification as the original.
The system reduces fuel consumption andCO2 emissions by shutting down theengine when your vehicle is idling, forexample at traffic lights. The engine willautomatically restart when you press theclutch pedal or when required by a vehiclesystem, for example to recharge thebattery.
To obtain maximum benefit from thesystem, move the transmission selectorlever to neutral and release the clutchpedal during any stop of longer than threeseconds.
Using Start-Stop
WARNINGS
The engine may restartautomatically if required by thesystem.
Switch the ignition off beforeopening the bonnet or carrying outany maintenance.
Always switch the ignition off beforeleaving your vehicle, as the systemmay have shut down the engine butthe ignition will still be live.
Note:The system only operates when theengine is warm and the outside temperatureis between 32°F (0°C) and 86°F (30°C).
Note:If you stall the engine, and thendepress the clutch pedal within a shortperiod of time, the system will automaticallyrestart the engine.
Note:The start-stop indicator willilluminate green when the engine shutsdown. See Warning Lamps and Indicators(page 53).
Note:When the start-stop indicator flashesamber, move the transmission selector leverto neutral or depress the clutch pedal.
Note:If the system detects a malfunction,it will switch off. Have the system checkedby an authorised dealer.
Note:When you switch the system off, theswitch will illuminate.
Note:The system automatically turns onevery time you switch the ignition on. Toswitch the system off, press the switch inthe instrument panel. The system will onlybe switched off for the current ignition cycle.To turn it on, press the switch again. For itemlocation See At a Glance (page 8).
To Stop the Engine
1.Stop your vehicle.
2.Move the transmission selector leverto neutral.
3.Release the clutch pedal.
4.Release the accelerator pedal.
The system may not shut down the engineunder certain conditions, for example:
•To maintain the interior climate.
•Low battery voltage.
•The outside temperature is too low ortoo high.
•The driver's door has been opened.
•Low engine operating temperature.
•Low brake system vacuum.
•If a road speed of 3 mph (5 km/h) hasnot been exceeded.
•The driver's seat belt has not beenfastened.
89Unique Driving Characteristics

Downloaded from www.Manualslib.com manuals search engine To Re-Start the Engine
Note:The transmission selector lever mustbe in neutral.
Depress the clutch pedal.
The system may automatically restart theengine under certain conditions, forexample:
•Low battery voltage.
•To maintain the interior climate.
90Unique Driving Characteristics