brake FORD B MAX 2013 1.G Service Manual

Downloaded from www.Manualslib.com manuals search engine Note:LED lamps are not serviceable.
TECHNICAL SPECIFICATIONS
Vehicle Fluids
Note:Use fluids which meet the specifications or requirements defined. Use of other fluidsmay lead to damage which is not covered by your warranty.
Recommended fluidViscosityGradeSpecificationItem
Castrol or Ford EngineOil5W-20WSS-M2C948-BEngine oil - gasolineengines only
Castrol or Ford EngineOil5W-30WSS-M2C913-CAlternative engine oil - allgasoline engines except1.0L EcoBoost
Castrol or Ford EngineOil5W-30WSS-M2C913-CEngine oil - diesel engines
Motorcraft SuperPlusAntifreeze-WSS-M97B44-DAntifreeze
Motorcraft or Ford DOT4 LV High PerformanceBrake Fluid-WSS-M6C65-A2Brake fluid
Your engine has been designed to be used with Castrol and Ford Engine Oil, which givesa fuel economy benefit while maintaining the durability of your engine.
Adding oil: If you are unable to find an oil that meets the specification defined byWSS-M2C913-C or WSS-M2C948-B (gasoline engines only), you must use SAE 5W-30that meets the specification defined by ACEA A5/B5.
Using oils other than the one specified can result in longer engine cranking periods, reducedengine performance, reduced fuel economy and increased emission levels.
Castrol engine oil recommended.
169B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance

Downloaded from www.Manualslib.com manuals search engine WARNINGS
Do not allow moisture to penetratethe safety belt retractor mechanism.
Clean them with interior cleaner or waterapplied with a soft sponge. Let them drynaturally, away from artificial heat.
Instrument Cluster Screens, LCDScreens and Radio Screens
WARNING
Do not use abrasives, alcoholicsolvents or chemical solvents toclean them.
Rear Windows
WARNING
Do not use any abrasive materials toclean the interior of the rearwindows.
Note:Do not install stickers or labels to theinterior of the rear windows.
REPAIRING MINOR PAINT
DAMAGE
You should repair paintwork damagecaused by stones from the road or minorscratches as soon as possible. A choice ofproducts are available from an authorizeddealer.
Remove particles such as bird droppings,tree sap, insect deposits, tar spots, roadsalt and industrial fallout before repairingpaint chips.
Always read and follow the manufacturer’sinstructions before using the products.
CLEANING THE ALLOY
WHEELS
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
Note:Industrial-strength (heavy-duty)cleaners, or cleaning chemicals, incombination with brush agitation to removebrake dust and dirt, could wear away theclear coat finish over a period of time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergent.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs, brake pads andlinings.
Note:Some automatic car washes maycause damage to the finish on your wheelrims and covers.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean them weekly with therecommended wheel and tire cleaner.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse them thoroughly with apressurized stream of water when youhave completed the cleaning process.
We recommend that you use Ford servicewheel cleaner. Make sure that you readand follow the manufacturer’s instructions.
Using other non-recommended cleaningproducts can result in severe andpermanent cosmetic damage.
173B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Vehicle Care

Downloaded from www.Manualslib.com manuals search engine •Park your vehicle at the roadside sothat you do not obstruct the flow oftraffic and so that you are able to usethe kit without being in danger.
•Apply the parking brake, even if youhave parked on a level road, to makesure that your vehicle will not move.
•Do not attempt to remove foreignobjects like nails or screws penetratingthe tire.
•Leave the engine running while the kitis in use, but not if your vehicle is in anenclosed or poorly ventilated area (e.g,inside a building). In thesecircumstances, switch the compressoron with the engine switched off.
•You must replace the sealant bottlewith a new one before the expiry date(see top of bottle).
•Inform all other users of your vehiclethat the tire has been temporarilysealed with the kit. Make them awareof the special driving conditions thatmust be observed.
Inflating the Tire
WARNINGS
Check the sidewall of the tire prior toinflation. If there are any cracks,bumps or similar damage, do notattempt to inflate the tire.
Do not stand directly beside the tirewhile the compressor is operating.
Watch the sidewall of the tire. If anycracks, bumps or similar damageappears, switch off the compressorand let the air out by means of the pressurerelief valve I. Do not continue driving withthis tire.
The sealant contains natural rubberlatex. Avoid contact with skin andclothing. If this happens, rinse theaffected areas immediately with plenty ofwater and contact a Physician.
WARNINGS
If the tire inflation pressure does notreach 26 psi (1.8 bar) within 10minutes, the tire may have sufferedexcessive damage, making a temporaryrepair impossible. Do not continue drivingwith this tire.
LabelA
Sealant bottleB
Sealant bottle hoseC
Bottle holderD
Pressure gaugeE
Power plug with cableF
Compressor switchG
175B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Wheels and Tires

Downloaded from www.Manualslib.com manuals search engine Note:Make sure that you pull the wheeltrim remover at right angles to the trim.
Removing a Road Wheel
WARNINGS
Park your vehicle in such a positionthat neither the traffic nor you arehindered or endangered.
Set up a warning triangle.
Make sure that your vehicle is on firm,level ground with the wheels pointingstraight ahead.
Switch the ignition off and apply theparking brake.
If your vehicle has a manualtransmission, move the selector leverto first or reverse gear. If it has anautomatic transmission, move the selectorlever to position (P).
Have the passengers leave yourvehicle.
Secure the diagonally oppositewheel with an appropriate block orwheel chock.
Make sure that the arrows ondirectional tires point in the directionof rotation when your vehicle ismoving forward. If you have to fit a sparewheel with the arrows pointing in theopposite direction, have the tire refitted inthe correct direction by an authorizeddealer.
Do not work underneath your vehiclewhen it is supported only by a jack.
Make sure that the jack is vertical tothe jacking point and the base is flaton the ground.
Note:Do not lay alloy wheels face downon the ground, this will damage the paint.
Note:The spare wheel is located under thefloor cover in the luggage compartment.
1.Install the locking lug nut key.
2.Slacken the lug nuts.
3.Jack up your vehicle until the tire isclear of the ground.
4.Remove the lug nuts and the wheel.
Installing a Road Wheel
WARNINGS
Use only approved wheel and tiresizes. Using other sizes coulddamage your vehicle and will makethe National Type Approval invalid. SeeTechnical Specifications (page 183).
Do not fit run flat tires on vehiclesthat were not originally fitted withthem. Contact an authorized dealerfor more details about compatibility.
182B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Wheels and Tires

Downloaded from www.Manualslib.com manuals search engine ELECTROMAGNETIC
COMPATIBILITY
WARNINGS
Your vehicle has been tested andcertified to legislations relating toelectromagnetic compatibility(72/245/EEC, UN ECE Regulation 10 orother applicable local requirements). It isyour responsibility to make sure that anyequipment you have fitted complies withapplicable local legislations. Have anyequipment fitted by an authorized dealer.
WARNINGS
The radio frequency transmitterequipment (e.g. cellular telephones,amateur radio transmitters etc.) mayonly be fitted to your vehicle if they keepto the parameters shown in the tablebelow. There are no special provisions orconditions for installations or use.
Do not mount any transceiver,microphones, speakers, or any otheritem in the deployment path of theairbag system.
Do not fasten antenna cables tooriginal vehicle wiring, fuel pipes andbrake pipes.
Keep antenna and power cables atleast 4 inches (10 centimeters) fromany electronic modules and airbags.
Antenna PositionsMaximum output power Watt (PeakRMS)Frequency BandMHz
3, 450 W1 – 30
1, 2, 350 W30 – 54
1, 2, 350 W68 – 87.5
268B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Appendices

Downloaded from www.Manualslib.com manuals search engine A
A/CSee: Climate Control...........................................75About This Manual...........................................5Protecting the Environment...............................5ABSSee: Brakes...........................................................109ABS driving hintsSee: Hints on Driving With Anti-LockBrakes................................................................109AccessoriesSee: Replacement PartsRecommendation..............................................7Active City Stop..............................................119General Information...........................................119Laser Sensor Information................................120Using Active City Stop.......................................119Adjusting the Headlamps..........................161Adjusting the Steering Wheel....................42Air ConditioningSee: Climate Control...........................................75Air Vents.............................................................75Center Air Vents....................................................75Side Air Vent...........................................................75AlarmSee: Anti-Theft Alarm........................................39Anti-Theft Alarm............................................39Alarm System........................................................39Arming the Alarm................................................40Disarming the Alarm..........................................40Full and Reduced Guard...................................40Triggering the Alarm...........................................40Appendices....................................................268At a Glance..........................................................9Front Exterior Overview........................................9Instrument Panel Overview................................11Rear Exterior Overview........................................14Vehicle Interior Overview...................................10Audible Warnings and Indicators..............61Automatic Transmission....................................61Headlamps On.......................................................61Key Outside Car.....................................................61Low Fuel...................................................................61Safety Belt Minder...............................................62Audio Control...................................................42.....................................................................................42
Audio System................................................190General Information..........................................190Audio System Security...............................219Audio Troubleshooting..............................229Audio unit - Vehicles With:AM/FM/CD/Bluetooth............................196Alternative Frequencies...................................201Automatic Volume Control.............................201Autostore Control.............................................200News Broadcasts...............................................201Regional Mode.....................................................201Sound Button......................................................199Station Preset Buttons...................................200Station Tuning Control.....................................199Traffic Information Control............................200Waveband Button..............................................199Audio unit - Vehicles With:AM/FM/CD/Navigation System..........202Alternative Frequencies...................................207Automatic Volume Control...........................206Autostore Control.............................................206News Broadcasts..............................................206Regional Mode....................................................207Station Preset Buttons....................................205Station Tuning Control....................................205Traffic Information Control............................206Waveband Button.............................................205Audio unit - Vehicles With:AM/FM/CD....................................................191Alternative Frequencies...................................195Automatic Volume Control.............................194Autostore Control...............................................194News Broadcasts...............................................195Regional Mode.....................................................195Sound Button.......................................................193Station Preset Buttons.....................................193Station Tuning Control.....................................193Traffic Information Control.............................194Waveband Button..............................................193
285B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Index

Downloaded from www.Manualslib.com manuals search engine Audio unit - Vehicles With: NavigationSystem/Sony AM/FM/CD......................214Alternative Frequencies...................................219Automatic Volume Control.............................218Autostore Control................................................217Digital Signal Processing.................................218News Broadcasts................................................218Regional Mode.....................................................219Sound Button.......................................................216Station Preset Buttons......................................217Station Tuning Control.....................................216Traffic Information Control..............................217Waveband Button..............................................216Audio unit - Vehicles With: SonyAM/FM/CD.................................................208Alternative Frequencies....................................213Automatic Volume Control.............................212Autostore Control................................................211Digital Signal Processing..................................212News Broadcasts................................................212Regional Mode.....................................................213Sound Button.......................................................210Station Preset Buttons......................................211Station Tuning Control.....................................210Traffic Information Control...............................211Waveband Button..............................................210Autolamps........................................................48Automatic Climate Control.........................77Temperature Control...........................................79Automatic Transmission...........................104Emergency Park Position ReleaseLever...................................................................106Hints on Driving With an AutomaticTransmission...................................................106Selector Lever Positions..................................104Sport Mode and Manual Shifting.................105Auto-Start-Stop.............................................96To Re-Start the Engine.......................................97To Stop the Engine..............................................96Using Start-Stop..................................................96Autowipers.......................................................44Auxiliary Input Jack.....................................228Auxiliary Power Points.................................8812 Volt DC Power Point......................................88Location...................................................................88
B
Bonnet LockSee: Opening and Closing the Hood...........152Brake and Clutch Fluid Check..................159Brakes...............................................................109General Information..........................................109Breaking-In.....................................................130Brakes and Clutch..............................................130Engine.....................................................................130Tires.........................................................................130Bulb Specification Chart...........................168
C
Capacities and Specifications................186Technical Specifications..................................187Cargo Nets.......................................................122Installing and Removing the Net...................122Car WashSee: Cleaning the Exterior................................172Catalytic Converter.....................................100Driving with a Catalytic Converter...............100Changing a Bulb............................................162Approach Lamp..................................................164Central High Mounted Brake Lamp.............166Front Fog Lamps................................................164Headlamp..............................................................162Interior Lamp........................................................167Licence Plate Lamp............................................167Luggage Compartment Lamp, FootwellLamp and Liftgate Lamp............................168Reading Lamps....................................................167Rear Lamps...........................................................165Side Lamp.............................................................163Side Repeater......................................................163Changing a Fuse...........................................150Changing a Road Wheel............................179Assembling the Wheel Brace.........................181Installing a Road Wheel...................................182Jacking and Lifting Points...............................180Lug Nuts.................................................................179Removing a Road Wheel.................................182Removing the Wheel Trim................................181Vehicle Jack...........................................................179Vehicles With a Spare Wheel.........................179Changing the 12V Battery..........................159
286B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Index

Downloaded from www.Manualslib.com manuals search engine End User License Agreement.................269SYNC® End User License Agreement(EULA)..............................................................269Engine Coolant Check................................158Adding Engine Coolant.....................................158Engine ImmobilizerSee: Passive Anti-Theft System.....................39Engine Oil Check...........................................157Adding Oil..............................................................158Engine Oil Dipstick - 1.0LEcoBoost™..................................................157Engine Oil Dipstick - 1.4L Duratec-16V(Sigma)/1.6L Duratec-16V Ti-VCT(Sigma).........................................................157Engine Oil Dipstick - 1.5LDuratorq-TDCi/1.6L Duratorq-TDCi(DV) Diesel...................................................157....................................................................................157Exterior Mirrors................................................54Electric Folding Mirrors.......................................54Fold-Away Exterior Mirrors...............................55Power Exterior Mirrors........................................54
F
Fastening the Safety Belts...........................21Using Safety Belts During Pregnancy...........22First Aid Kit......................................................132Flat Tire InflationSee: Temporary Mobility Kit............................174Floor Mats.......................................................130Fog Lamps - FrontSee: Front Fog Lamps........................................49Fog Lamps - RearSee: Rear Fog Lamps.........................................50Front Fog Lamps............................................49Front Seat Armrest........................................87Fuel and Refueling........................................98Technical Specifications..................................103Fuel Consumption.......................................102Calculating Fuel Economy..............................103Filling the Tank....................................................102Fuel ConsumptionSee: Technical Specifications........................103Fuel Quality - Diesel.....................................99Long-Term Storage.............................................99Fuel Quality - Gasoline................................99Long-Term Storage.............................................99
Fuse Box Locations......................................134Engine Compartment Fuse Box....................134Passenger Compartment Fuse Box.............134Fuses.................................................................134Fuse Specification Chart - Vehicles BuiltFrom: 05-01-2013.....................................144Engine Compartment Fuse Box....................144Passenger Compartment Fuse Box.............147Fuse Specification Chart - Vehicles BuiltUp To: 04-01-2013....................................135Engine Compartment Fuse Box....................135Passenger's Compartment Fuse Box - Type1.............................................................................138Passenger's Compartment Fuse Box - Type2...........................................................................140
G
Gauges...............................................................58Fuel Gauge..............................................................58General Information on RadioFrequencies...................................................26Glasses Holder................................................89Global Opening and Closing......................56Global Closing.......................................................56Global Opening.....................................................56
H
HandbrakeSee: Parking Brake.............................................109Hazard Warning Flashers...........................132Headlamp Exit Delay....................................49Headlamp Leveling.......................................50Recommended Headlamp Leveling SwitchPositions..............................................................51Head Restraints..............................................83.....................................................................................83Adjusting the Head Restraints........................83Removing the Head Restraint.........................84Heated Seats...................................................87Heated Windows and Mirrors....................82Heated Exterior Mirrors......................................82Heated Windows..................................................82HeatingSee: Climate Control...........................................75
288B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Index

Downloaded from www.Manualslib.com manuals search engine Hill Start Assist..............................................107Switching the System On and Off................107Using Hill Start Assist........................................107Hints on Controlling the InteriorClimate............................................................79Cooling the Interior Quickly.............................80General Hints.........................................................79Heating the Interior Quickly.............................80Maximum Cooling Performance inInstrument Panel or Instrument Paneland Footwell Positions.................................82Recommended Settings for Cooling ............81Recommended Settings for Heating...........80Side Window Defogging in ColdWeather...............................................................81Vehicle Stationary for Extended PeriodsDuring Extreme High AmbientTemperatures....................................................81Hints on Driving With Anti-LockBrakes............................................................109Hood LockSee: Opening and Closing the Hood...........152
I
Ignition Switch................................................90Information Displays.....................................63General Information............................................63Information Messages..................................67Installing Child Seats.....................................15Attaching a Child Seat with TopTethers..................................................................17Booster Seats.........................................................16Child Seats for Different Mass Groups..........15ISOFIX Anchor Points...........................................17Top Tether Anchor Points...................................17Instrument Cluster........................................58Instrument Lighting Dimmer.....................49.....................................................................................49Interior Lamps..................................................51Courtesy Lamp.......................................................51Reading Lamps.....................................................52Interior Mirror...................................................55Auto-Dimming Mirror..........................................55Introduction........................................................5
J
Jump-Starting the Vehicle.........................132To Connect the Booster Cables.....................132To Start the Engine.............................................133
K
Keyless Entry....................................................36Disabled Keys........................................................38General Information............................................36Locking and Unlocking the Doors with theKey Blade............................................................38Locking Your Vehicle............................................37Passive Key..............................................................37Unlocking Your Vehicle......................................38Keyless Starting.............................................90Failure to Start........................................................91Ignition On...............................................................91Starting a Diesel Engine.....................................91Starting With AutomaticTransmission......................................................91Starting With Manual Transmission..............91Stopping the Engine When Your Vehicle isMoving.................................................................92Stopping the Engine When Your Vehicle isStationary...........................................................92Keys and Remote Controls.........................26
L
Lighting Control...............................................47Headlamp Flasher...............................................48High Beams............................................................48Lighting Control Positions.................................47Parking Lamps.......................................................47Lighting...............................................................47General Information............................................47Load Carrying..................................................121General Information............................................121Locking and Unlocking.................................34Locking and Unlocking the Doors FromInside....................................................................34Locking and Unlocking the Doors With theKey........................................................................34Power Door Locks................................................34Remote Control....................................................34Locks...................................................................34
289B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Index

Downloaded from www.Manualslib.com manuals search engine Luggage Anchor Points................................121Luggage Covers.............................................122Removing the Cover...........................................122Lug NutsSee: Changing a Road Wheel.........................179
M
Maintenance...................................................152General Information..........................................152Technical Specifications..................................169Manual Climate Control..............................76Manual Liftgate...............................................36Opening and Closing the Liftgate..................36Manual Seats..................................................85Adjusting the Height of the Driver’sSeat......................................................................85Adjusting the Lumbar Support.......................85Folding the Passenger's SeatForward...............................................................85Moving the Seat Backward andForward...............................................................85Recline Adjustment.............................................85Manual Transmission.................................104Selecting Reverse Gear....................................104Message CenterSee: Information Displays.................................63MirrorsSee: Heated Windows and Mirrors................82See: Windows and Mirrors................................53Mobile Communications Equipment........8MyKey Troubleshooting...............................32All Vehicles..............................................................32Vehicles With Push Button Start....................33MyKey™.............................................................30Principle of Operation........................................30
N
Navigation......................................................230Hazard Spot Warning.......................................237Information..........................................................234Loading Map Data.............................................230Menu Structure....................................................231Navigation Map Updates................................238Road Safety.........................................................230Route Options.....................................................233Setting a Route....................................................231Setting Your Navigation Preferences.........234Type Approvals...................................................238
O
Oil CheckSee: Engine Oil Check........................................157Opening and Closing the Hood...............152Closing the Hood................................................153Opening the Hood..............................................152
P
Parking Aid.......................................................112Front and Rear Sensing System.....................113Rear Sensing System..........................................113Parking Aids.....................................................112Principle of Operation........................................112Parking Brake.................................................109All Vehicles.............................................................110Vehicles With AutomaticTransmission...................................................109Vehicles With Manual Transmission...........109Passenger Airbag...........................................24.....................................................................................24Switching the Passenger Airbag Off.............24Switching the Passenger Airbag On..............24Passive Anti-Theft System.........................39Arming the Engine Immobilizer......................39Coded Keys.............................................................39Disarming the Engine Immobilizer................39Principle of Operation........................................39PATSSee: Passive Anti-Theft System.....................39Personalized Settings...................................67Measure Units........................................................67Switching Chimes Off.........................................67
290B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Index