power steering fluid FORD E-350 2003 Owners Manual

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
9
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STEERING
To prevent damage to the power steering system:
•Never hold the steering wheel at its furthest turning points (until it
stops) for more than a few seconds when the engine is running.
•Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, check for:
•an improperly inflated tire
•uneven tire wear
•loose or worn suspension components
•loose or worn steering components
•improper steering alignment
TRACTION-LOK AXLE (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle.
PREPARING TO DRIVE YOUR VEHICLE
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
In a rollover crash, an unbelted person is significantly more likely
to die than a person wearing a safety belt.
Your vehicle has larger tires and increased ground clearance, giving the
vehicle a higher center of gravity than a passenger car.
Vehicles with a higher center of gravity such as utility and
four-wheel drive vehicles handle differently than vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars any more
than low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiously could result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injury and death.
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
118
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
25 10A Left headlamp (low beam)
26—Not used
27 5A Radio
28 20A Power plug
29—Not used
30 15A Headlamps (high beam indicator),
DRL10A
31 10A Right Headlamp (Low Beam), DRL
32 5A Power mirrors
33 20A Power point #2
34 10A Transmission Range (TR) sensor
35 30A RKE module
36 5A (Cluster, A/C, Illumination, Radio),
Steering column assembly
37 20A Rear power point
38 10A Air bag diagnostic monitor
39 20A Power point #1
40 30A Modified vehicle
41 30A Modified vehicle
42—Not used
43 20A C.B. Power windows*
44—Not used
* Either Fuse 21 or Circuit breaker 43 will be present for power windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
141
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1. Windshield washer fluid reservoir
2. Engine oil filler cap (except 4.2L V6 engine)
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Engine oil filler cap (4.2L V6 engine only)
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Battery
WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
12345678
910
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
175
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Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20°–80°F
(-7°–25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off.
FULL COLD
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
200
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Fluid Ford Part
NameApplication Capacity
Engine
coolant-gasoline
engine
1
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.2L V6 engine 22.0L (23.3 quarts)
1 row–20.9L (22.1
quarts)
8
4.2L V6 engine
with aux rear
heat24.0L (25.4 quarts)
1 row–22.9L (24.2
quarts)
8
4.6L V8 engine 23.7L (25.0 quarts)
1 row–22.6L (23.8
quarts)
8
4.6L V8 engine
with aux rear
heat25.7L (27.2 quarts)
1 row–24.6L (26.0
quarts)
8
5.4L V8 engine 27.4L (29.0 quarts)
1 row–26.3L (27.8
quarts)
8
5.4L V8 engine
with aux rear
heat29.4L (31.0 quarts)
1 row–28.3L (29.8
quarts)
8
6.8L V10 engine 29.0L (30.6 quarts)
1 row–27.9L (29.4
quarts)
8
6.8L V10 engine
with aux rear
heat31.0L (32.8 quarts)
1 row–29.9L (31.6
quarts)
8
Engine
coolant-diesel
engineRefer to the7.3L Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.1
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL range
on dispstick
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
212
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Item Ford part
nameFord part
numberFord
specification
Engine oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Disc brake caliper
railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-4 ESE-M1C171-A
Parking brake
assembly
(E-450/550 Super
Duty)Motorcraft
MERCON
Automatic
Transmission
FluidXT-2-QDX MERCON
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
216
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J
Jump-starting your vehicle ......152
K
Keys
positions of the ignition .........113
L
Lamps
bulb replacement
specifications chart ..................57
cargo lamps ...............................55
daytime running light ...............54
headlamps .................................54
headlamps, flash to pass ..........55
instrument panel, dimming .....55
interior lamps ...........................56
replacing bulbs ...................57–61
Lane change indicator
(see Turn signal) ........................55
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........117
Load limits .................................124
GAWR ......................................124
GVWR ......................................124
trailer towing ..........................124
Loading instructions .................126
Lubricant specifications ...215, 218
Lumbar support, seats ...............78
M
Mirrors
fold away ...................................69
side view mirrors (power) .......68
Motorcraft parts ................194, 210O
Octane rating ............................193
Oil (see Engine oil) ..................176
P
Parking brake ............................117
Parts (see Motorcraft parts) ....210
Power distribution box
(see Fuses) ...............................141
Power door locks ........................73
Power point .................................67
Power steering ..........................118
fluid, checking and adding ....200
fluid, refill capacity ................211
fluid, specifications .........215, 218
Power Windows ...........................68
Preparing to drive your
vehicle ........................................118
R
Radio ..........................16, 18, 21, 25
Relays ................................138, 143
Remote entry system
illuminated entry ......................76
locking/unlocking doors ...........73
Roadside assistance ..................135
S
Safety Belt Maintenance ............92
Safety belts (see Safety
restraints) ........................83–85, 87
Safety defects, reporting ..........166
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
228
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Safety restraints ....................83–87
belt minder ...............................89
extension assembly ..................92
for adults .............................84–85
for children .........................97–98
lap belt ......................................87
safety belt maintenance ...........92
warning light and chime ..........88
Safety seats for children ..........101
Seat belts
(see Safety restraints) ...............83
Seats ............................................77
child safety seats ....................101
Servicing your vehicle ..............173
Spare tire (see Changing
the Tire) ....................................144
Spark plugs,
specifications .....................210, 218
Special notice
ambulance conversions ..............6
diesel-powered vehicles .............6
utility-type vehicles ....................6
Specification chart,
lubricants ...........................215, 218
Speed control ..............................69
Starting your vehicle ........113–115
jump starting ..........................152
Steering wheel
tilting .........................................64
T
Temperature control
(see Climate control) ...........51, 53
Tilt steering wheel ......................64
Tires ...................................204–206
changing ..........................144–145
replacing ..........................147, 208rotating ....................................207
snow tires and chains ............209
tire grades ...............................205
treadwear ................................205
Towing .......................................126
recreational towing .................134
trailer towing ..........................126
wrecker ....................................157
Traction-lok rear axle ...............118
Transmission .............................119
fluid, checking and adding
(automatic) .............................201
fluid, refill capacities ..............211
lubricant specifications ..215, 218
Trunk ...........................................72
Turn signal ..................................55
V
Vehicle dimensions ...................218
Vehicle Identification Number
(VIN) ..........................................220
Vehicle loading ..........................124
Ventilating your vehicle ...........116
W
Warning lights (see Lights) .......10
Washer fluid ..............................175
Water, Driving through .............123
Windows
power .........................................68
Windshield washer fluid and
wipers ..........................................63
checking and adding fluid .....175
replacing wiper blades .............63
Wrecker towing .........................157
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
229
ProCarManuals.com