brake FORD E SERIES 1996 4.G Service Manual

245
*
[RE01400( ALL)04/95]
3. Park the booster vehicle close to the hood of
the disabled vehicle.Make sure the vehicles
do not touch each other.Set the parking
brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
*
[RE01500( ALL)03/95]
4. Check all battery terminals and remove any
excessive corrosion before you attach the
jumper cables.
*
[RE01600( ALL)02/95]
5. Turn on the heater fan in both vehicles.
Turning on the fan helps protect the
electrical system from voltage surges. Turn
off all other switches and lights in both
vehicles to prevent possible damage to either
vehicle's electrical systems.
%*
[RE01700( ALL)05/95]
Connecting the jumper cables
*
[RE01800( ALL)03/95]
1. Connect one end of the first jumper cable to
the positive (+) terminal of the discharged
battery. (You can connect either jumper cable
to the positive (+) terminal, as long as you
use the same cable for both positive
terminals.) Most jumper cables have a red
cable and a black cable. The red cable is
generally used for the positive terminals and
the black for the negative ones.
[RE01850( E )05/91]
NOTE: DO NOT jump-start your auxilliary
battery.
*
[RE01900( ALL)04/95]
2. Connect the other end of the first cable to
the positive (+) terminal of the booster
battery.
*
[RE02000( ALL)05/95]
3. Connect one end of the second cable to the
negative (-) terminal of the booster battery
Ð NOT to the discharged battery.
*
[RE02100( ALL)04/95]
4. Connect the other end of the second cable to
a good metallic surface on the engine or
frame of the disabled vehicle.
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Update:Wed Apr 17 08:42:44 1996

247
*
[RE02900( ALL)03/95]
Removing jumper cables
*
[RE03000( ALL)03/95]
1.Always remove the jumper cables in the
reverse order.Remove the negative (S) end
of the jumper cable from the metallic surface
on the engine or frame of the disabled
vehicle.
*
[RE03100( ALL)06/95]
2. Remove the negative (S) cable from the
booster battery.
*
[RE03200( ALL)06/95]
3. Remove the positive (+) cable from the
booster battery.
*
[RE03400( ALL)05/95]
4. Remove the other end of the positive (+)
cable from the discharged battery.
*
[RE03500( ALL)04/95]
After the vehicle is started, let it idle for a while
to let the engine ªrelearnº its idle conditions.
Drive it around for a while with all electrical
accessories turned off to let the battery recharge.
You may need to use a battery charger to fully
recharge the battery.
*
[RE03550( ALL)03/95]
If you need to replace your battery, seeBattery
in theServicing Your Vehiclechapter.
*
[RE03600( ALL)03/95]
Changing a Tire
*
[RE03700( ALL)01/95]
If you get a flat tire while you are driving, do
not apply the brake heavily. Instead, gradually
decrease the speed. Hold the steering wheel
firmly and slowly move to a safe place on the
side of the road. Park on a level spot, turn off
the ignition, set the parking brake, and turn on
the hazard flashers.
%*
[RE03800( ALL)03/95]
The Conventional Spare Tire
*
[RE03900(BEF )01/95]
If you have the conventional spare tire, you can
use it as a spare or as a regular tire. This spare
tire is identical to the other tires that come with
your vehicle, although the wheel may not match.
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Update:Wed Apr 17 08:42:44 1996

250
*
[RE06250( E )12/91]
NOTE: Stow aluminum wheel and tire with
valve stem down.
*
[RE06350( E )10/94]
3. Rotate the handle clockwise to secure tire.
Continue until the lift mechanism ªslipsº.
*
[RE06400( E )03/91]
4. Check for proper seating against underbody
supports and retighten if necessary.
*
[RE15100(BEF )05/95]
RWARNING
Make sure the spare tire and jacking
equipment are stowed and secured in the
proper storage location.
*
[RE15200( ALL)03/95]
Preparing to Change the Tire
*
[RE15250( ALL)12/91]
NOTE: To lift your vehicle by other than the
front or rear jacking points, be sure to
use only hoist adapters with a wide
contact surface.
*
[RE15325( E M)03/95]
1. Make sure that your vehicle will not move
or roll. Put the gearshift in P (Park). Set the
parking brake and block the wheel that is
diagonally opposite the tire that you are
changing.
*
[RE15377( E )06/95]
When one of the back wheels is off the ground,
the transmission alone will not prevent the
vehicle from moving or slipping off the jack,
even if the vehicle is in P (Park). To prevent the
vehicle from moving when you change a tire, be
sure the parking brake is set, then block the
wheel (both directions) that is diagonally
opposite (other side and end of the vehicle) to
the tire being changed.
[RE15430(E )10/95]
RWARNING
If the vehicle slips off the jack, you or
someone else coule be seriously injured.
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Update:Wed Apr 17 08:42:44 1996

251 [RE15445(E )05/95]
RWARNING
On E-Super Duty vehicles, the parking
brake is on the transmission. Therefore,
the vehicle will not be prevented from
moving when a rear wheel is lifted, even
if the vehicle is in Park and the parking
brake is applied. Be sure to block both
directions of the wheel that is diagonally
opposite to the wheel that is being lifted.
If the vehicle slips off the jack, someone
could be seriously injured.
*
[RE15550(BEF )05/95]
2. Get out the spare tire and jack.
[RE16300( E )01/89]
The jack, jack handle and lug nut wrench are
stowed as shown below.
[RE16400( E )05/91]
one third page art:0020289-D
Jack handle and wrench stowage
*
[RE16800(BEF )12/91]
3. Use the tapered end of the lug nut wrench
to unscrew wheel ornaments attached by
retaining screws. Remove any wheel trim.
Insert the tapered end of the lug nut wrench
behind wheel covers or hubcaps and twist
off.
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Update:Wed Apr 17 08:42:44 1996

281
*
[SV02600( ALL)03/95]
Working with the engine off:
*
[SV02650( E M)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
[SV02700( ALL)06/95]
2. Remove the key from the ignition after you
turn the engine off.
[SV02725( ALL)06/95]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02750( ALL)03/95]
Working with the engine on:
*
[SV02785( E M)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[SV02795( E M)03/95]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02900( ALL)02/95]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
*
[SV02950(BEF )03/95]
Opening the Hood
[SV03025( E )05/89]
1. Pull the hood release handle, located on the
left kick panel near the parking brake release
handle.
*
[SV03050(BEF )12/91]
2. While applying downward pressure on the
hood, push the hood latch handle located
behind the grille near the center front of the
vehicle to the left.
*
[SV03100( E )08/94]
3. Disconnect the hood support from the
retaining clip on the radiator support and
place it into the slot marked PROP in the
underside of the hood.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

296 %
*
[SV12300(BEF )05/95]
Comparisons With EPA Fuel Economy
Estimates
*
[SV12400(BEF )05/95]
EPA fuel economy figures are obtained from
laboratory tests under simulated road conditions
and may not reflect the actual conditions you
experience or your style of driving. The EPA
fuel economy estimate is not a guarantee that
you will achieve the fuel economy shown.
%*
[SV12500( ALL)06/95]
Improving Fuel Economy
*
[SV12600( ALL)05/95]
Fuel economy is affected by a number of
variables which can reduce efficiency. You can
improve fuel economy by understanding these
variables and minimizing their effect.
*
[SV12700( ALL)05/95]
The following decrease fuel economy:
*
[SV12800( ALL)05/95]
q
Lack of regular, scheduled maintenance
*
[SV12900( ALL)05/95]
q
Driving with your foot on the brake
*
[SV13000( ALL)05/95]
q
Sudden stops
*
[SV13100( ALL)05/95]
q
Excessive speed
*
[SV13200( ALL)05/95]
q
Extended engine idling
*
[SV13300( ALL)05/95]
q
Heavy loads
*
[SV13400( ALL)05/95]
q
Underinflated tires
*
[SV13500(BEF )05/95]
q
Extended use of the A/C, defroster, rear
window defroster and other accessories
*
[SV13550(BEF )05/95]
q
Aftermarket add-ons such as bike, ski or
luggage racks, bug deflectors, etc.
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298
*
[SV13730( EF )01/93]
For vehicles with 4.9L, 5.0L or 7.5L engines
[SV13740( ALL)04/95]
Engine oils with anSAE 10W-30viscosity are
PREFERREDfor your vehicle which provide the
best engine protection for all climates down to
-5ÊF (-20ÊC). SAE5W-30 enigne oils may also be
used down to-15ÊF (-25ÊC).
[SV13745( ALL)02/95]
Synthetic engine oils which are CERTIFIED and
of the preferred viscosity may be used in your
engine. The engine oil and oil filter must still be
changed according to the maintenance schedule.
*
[SV13775( ALL)01/95]
Checking and Adding Engine Oil
*
[SV13800( ALL)03/95]
Since the proper amount of engine oil is
important for safe engine operation, check the oil
using the dipstick each time you put fuel in
your vehicle. Remember the engine must be off,
the oil must be warm and the vehicle must be
parked on level ground.
*
[SV13900( ALL)03/95]
Checking the engine oil level:
*
[SV14000( ALL)02/95]
1. Turn the engine off after it has warmed up
and allow a few minutes for the engine oil
to drain back into the oil pan.
*
[SV14075( E M)03/95]
2. Set the parking brake, making sure the
gearshift is securely latched in P (Park).
*
[SV14100( ALL)02/95]
3. Open the hood. Protect yourself from engine
heat.
*
[SV14200( ALL)03/95]
4. Locate the engine oil dipstick (highlighted in
yellow) and carefully pull it out of the
engine.
*
[SV14300( ALL)01/95]
5. Wipe the dipstick clean and put it back into
position, making sure it is fully seated.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

318
*
[SV28750( EF )11/90]
RWARNING
To avoid possible serious or fatal bodily
injury while mounting tires, mount LT
Metric 16-inch radial tires only on 16-inch
rims and not 16.5-inch rims. In addition,
mount radial tires only on wheels
approved for radial tires.
*
[SV28800( ALL)04/95]
Wheel and Tire Matching
*
[SV28900( ALL)03/95]
See an authorized tire dealer for proper
servicing procedures. Wheels and tires must be
properly removed, matched and remounted to
maintain the best possible ride.
%*
[SV31100(BEF )04/95]
Snow Tires and Chains
*
[SV31200(BEF )01/95]
The tires on your vehicle have all-weather treads
that provide traction in rain or snow. However,
during the winter months in some climates, you
may need to use snow tires and occasionally
chains for your tires.
*
[SV31300(BEF )05/95]
RWARNING
Snow tires must be the same size and
grade as the tires you currently have on
your vehicle.
*
[SV31400(BEF )02/95]
Use chains on the tires only in an emergency or
if the law requires them where you live. If you
choose to use chains on your vehicle's tires, be
aware of the following:
*
[SV31500(BEF )01/95]
q
Make sure the chains are the right size for
your tires. Use only SAE Class ªSº chains.
Other types may damage your vehicle.
*
[SV31600(BEF )01/95]
q
Put the chains on tightly with the ends held
down securely. Verify that no chain touches
any wiring, brake lines, or fuel lines. Follow
the chain manufacturer's instructions.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

323 %
*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33701( ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66ÊC-77ÊC),after approximately 20
miles (30 km) of driving. However, if necessary,
you can check the fluid level without having to
drive 20 miles (30 km) to obtain a normal
operating temperature if outside temperatures
are above50ÊF (10ÊC).
*
[SV33801( ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
*
[SV33910( ALL)06/95]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930( ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940( ALL)02/95]
Wipe off the dipstick cap, pull the dipstick out
and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

326 %
*
[SV35800( ALL)03/91]
Driveline Universal Joint and
Slip Yoke
*
[SV36000(BEF )06/93]
The universal joints that come standard with
your vehicle do not require lubrication. If your
original equipment universal joints are replaced
with universal joints equipped with grease
fittings, lubrication will be necessary at the
intervals shown in theMaintenance Schedule and
Recordbooklet.
*
[SV36300( ALL)03/95]
Brake Fluid
*
[SV36350( ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[SV36400( ALL)04/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake lining wears.
*
[SV36500( ALL)10/89]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic reservoir on the master cylinder. The
fluid level should be at or near the MAX mark.
*
[SV36550( ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560( ALL)06/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
%*
[SV36600( ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996