oil FORD E SERIES 1997 4.G User Guide

Adding engine oil
1. Check the engine oil. For
instructions, refer toChecking the
engine oilin this chapter.
2. If the fluid level is not within
the normal range, add only
certified engine oil of the preferred
viscosity. Add engine oil through
the oil filler cap. Remove the filler
cap and use a funnel to pour oil in
the opening.
3. Recheck the oil level. Make sure
the oil level is not above the full
mark on the dipstick.
Continuous contact with
usedmotor oil has caused
cancer in laboratory mice.
Changing the engine oil and
filter
Change your engine oil and filter
according to the following
kilometers (mileage) and time
requirements, whichever occurs
first:
²Normal Schedule ± 8,000 km
(5,000 miles) or six months.
²Severe Duty Schedule ± 5,000
km (3,000 miles) or three
months. Severe duty operation
would include extensive idling,
trailer towing, driving in severe
dust and police, taxi or delivery
service.
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Ford production and aftermarket
(Motorcraft) oil filters are designed
for added engine protection and
long life. If a replacement oil filter
is used that does not meet Ford
material and design specifications,
startup engine noises or knock
may be experienced.
It is recommended you use the
appropriate Motorcraft oil filter (or
another brand meeting Ford
specifications) for your engine
application.
CHECKING AND ADDING
BRAKE FLUID
Brake fluid should be checked and
refilled as needed at least once
each year:
²Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
²Visually inspect the fluid level.
²If necessary, add brake fluid
until the level reaches MAX. Do
not fill above this line.
²Use only a DOT 3 brake fluid
certified to meet Ford
specifications. Refer to
Lubricant specificationsin the
Capacities and specifications
chapter.
Brake fluid is toxic.
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134

²Fluid leaks
²The
or service engine soon
lights illuminate in the
instrument cluster and remain
lit.
²Strange odors
²Engine runs more than five
seconds after shut-off or engine
misfires, surges, stalls or
backfires
²Loss of oil pressure
Important emission control
information
By law, anyone who manufacturers,
repairs, services, leases, trades
vehicles or supervises a fleet of
vehicles is not permitted to
intentionally remove an emission
control device or prevent it from
working. Do not make any
unauthorized changes to the
vehicle or engine. Changes that
cause more unburned fuel to reach
the exhaust system can increase
the temperature of the engine or
exhaust system.
When your vehicle is serviced,
never use a metal exhaust
collector. The use of a metal
collector may melt or deform
plastic parts.
Do not park, idle, or drive
your vehicle in dry grass
or other dry ground cover. The
emission system heats up the
engine compartment and exhaust
system, which can start a fire.
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REPLACING BULBS
Replacing exterior bulbs
It is a good idea to check the
operation of the following lights
frequently:
²Headlamps
²Tail lamps
²Brakelamps
²High-mount brakelamp
²Backup lamps
²Hazard flashers
²Turn signals
²License plate lamp
Do not remove lamp bulbs unless
they will be replaced immediately.
If a bulb is removed for an
extended period of time,
contaminants may enter the lamp
and affect performance.
Headlamp bulb (aerodynamic)
Handle a halogen
headlamp bulb carefully
and keep out of children's reach.
Grasp the bulb only by its plastic
base and do not touch the glass.
The oil from your hand could
cause the bulb to break the next
time the headlamps are
operated.
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DescriptionNumber of
BulbsTrade Number
Interior Courtesy Lamps
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Instrument panel
illumination2 194
Map/reading lamp 2 211-2
Radio Illumination
1
Instrument Panel
Automatic transmission
gear selector1 194
Instrument Panel Controls
A/C control 1 161
Heater control 1 161
Instrument Cluster
Seat belt light 1 194
High beam indicator 1 194
Brake Warning 1 194
Turn signal indicator 1 194
Anti-lock brake system 1 194
Service engine soon 1 194
Air bag readniness 1 194
Door ajar 1 194
Oil pressure/engine
coolant1 194
1Replaceable at Ford authorized
radio service centers.
NA Ð Natural amber
K Ð Krypton filled bulb
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any bugs and tar before waxing
vehicle. Use cleaning fluid or
alcohol with a clean cloth to
remove. Use tar remover to
remove any tar spots.
Repairing paint chips
Minor scratches or paint damage
from road debris may be repaired
with touch-up paint, paint repair
foil or aerosol paint spray from the
Ford accessory line. Observe the
application instructions on the
products.
Remove particles such as bird
droppings, tree sap, insect
remains, tar spots, road salt and
industrial fallout immediately.
Cleaning the wheels
Wash the wheels with the same
detergent you use to clean the
body of your vehicle. Do not use
acid-based wheel cleaners, steel
wool, fuel or strong detergents.
Never use abrasives that will
damage the finish of special wheel
surfaces. Use a tar remover to
remove grease and tar.
Cleaning the engine
Engines are more efficient when
they are clean because grease and
dirt buildup act as insulators and
keep the engine warmer than
normal. Follow these guidelines to
clean your engine:
²Take care when using a power
washer to clean the engine. The
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MOTORCRAFT PART NUMBERS
Component Engine application
4.2L 4.6L 5.4L 6.8L
Spark plug AWSF-42EE AWSF-32PP AWSF-22E AWSF-22E
Air filter FA-1632 FA-1632 FA-1632 FA-1632
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
Fuel filter FG-872 FG-872 FG-872 FG-872
Battery
Standard BXT-65-650 BXT-65-650 BXT-65-650 BXT-65-650
Optional BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Auxiliary BH-65DC BH-65DC BH-65DC BH-65DC
P.C.V. valve EV-152 EV-233 EV-233 EV-233
REFILL CAPACITIES
Fluid Application Capacity
Engine oil (includes
filter change)4.2L engine 5.7L (6.0 qts.)
4.6L engine 5.7L (6.0 qts.)
5.4L engine 5.7L (6.0 qts.)
6.8L engine 5.7L (6.0 qts.)
Engine coolant 4.2L engine 22.0L (23.2 qts.)
4.6L engine 23.7L (25.0 qts.)
5.4L engine 27.4L (29.0 qts.)
6.8L engine 29.0L (30.6 qts.)
Rear axle Ford 8.8º/9.75º
conventional and
Traction-Lok2.6L (5.5 pints)
1
Dana 9.75º (M60-IU) 3.0L (6.3 pints)2
Dana 10.5º (M70-2U) 3.1L (6.6 pints)2
Dana 10.5º M70-1HD) 3.5L (7.5 pints)2
Dana 11.25º (model
80)3.5L (7.5 pints)2
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Item Ford part name Ford part
numberFord
specification
Engine coolant Ford Premium
Cooling System
FluidE2FZ-19549-AA ESE-M97B44-A
Engine oil
(gasoline)Motorcraft
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-F
with API
certification
mark
Engine oil
(diesel)Consult separate diesel engine owner's guide
supplement
Hinges, latches
and striker
platesMulti-Purpose
GreaseD7AZ-19584-AA
or
D0AZ-19584-AAESR-M1C159-A
and
ESB-M1C93-B
Lock cylinders Penetrating
LubricantE8AZ-19501-B Ð
Power steering
reservoirMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Windshield
washer fluid
reservoirUltra-Clear
Windshield
Washer
ConcentrateC9AZ-19550-AC
or BCESR-M17P5-A
Disc brake
caliper railsSilicone Brake
Caliper and
Dielectric
compoundD7AZ-19A331-A
WA-10ESE-M1C171-A
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complete refill of Dana
Traction-Lok rear axles.
ENGINE DATA
4.2L ENGINE
Displacement 4.2L (256 cid) V6
Bore X Stroke 96.8 x 95.0 mm (3.81 x 3.74 in.)
Induction Sequential multi-port fuel injection
Ignition Electronic distributorless ignition system
(EDIS)
Firing order 1-4-2-5-3-6
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.2:1
4.6L ENGINE
Displacement 4.6L (281 cid) V8
Bore X Stroke 90.2 x 90.0 mm (3.55 x 3.55 in.)
Induction Sequential multi-port fuel injection
Ignition Electronic distributorless ignition system
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
5.4L ENGINE
Displacement 5.4L (330 cid) V8
Bore X Stroke 90.2 x 105.8 mm (3.55 x 4.17 in.)
Induction Sequential multi-port fuel injection
Ignition Coil on plug
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
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6.8L ENGINE
Displacement 6.8L (415 cid) V10
Bore X Stroke 90.2 x 105.8 mm (3.55 x 4.17 in.)
Induction Sequential multi-port fuel injection
Ignition Coil on plug
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
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