radiator cap FORD E SERIES 1999 4.G 7.3L Diesel Supplement Manual

ENGINE COOLANT
Replacing coolant
A coolant mixture of 50% coolant concentrate and 50% water is
recommended to maintain best overall performance. To avoid damaging
the engine and radiator, the coolant concentrate should not exceed 60%.
When refilling the coolant system either as part of the regular
maintenance (48 months, or 80 000 km [50 000 miles], whichever comes
first and then every 36 months or 48 000 km [30 000 miles], whichever
comes first), or due to service performed, adhere to the following
instructions:
1. Drain and flush the cooling system to remove dirt deposits, oil, rust
particles.
2. Add 1.89L (4 pints) of supplemental coolant additive FW-15, directly
to the cooling system. An additional 237±295 ml (8±10 oz.) of
supplemental coolant additive FW-15 should be added at 24 000 km (15
000 mile) intervals to maintain proper concentration.
3. Fill the coolant reservoir with the specified coolant/water mixture until
the level stabilizes at the top hose fitting. Replace and tighten cap. Fill
the radiator when cold. Level the coolant in the coolant bottle.
4. Reinstall the coolant bottle cap.
5. Start and idle engine until the radiator upper hose is warm
(approximately 10±15 minutes). If the hose does not get warm then
repeat at a higher engine speed.
6. Immediately shut off engine. Cautiously remove coolant bottle cap and
add coolant to Cold Fill mark.
Checking coolant level
Check coolant level in coolant reservoir bottle at least once a month,
only when the engine is cool. Fill to within the ªCold Fill Levelº range
noted on the reservoir as required with a 50/50 mixture of coolant
concentrate and water.
A coolant mixture of 50% coolant concentrate and 50% water is
recommended to maintain best overall performance. A 60/40 antifreeze
to water ratio is acceptable for extremely cold climates, but must be
returned to a 50/50 ratio at the end of the winter season.
Vehicles with diesel engines typically are used to carry heavy loads and
accumulate mileage rapidly. These two factors cause the additives in the
General maintenance information
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coolant to ªwear outº in a shorter time. Ford recommends an interim
service interval performed at 12 months or 24 000 km (15 000 miles),
whichever occurs first. Add 237±295 ml (8±10 oz.) of supplemental
coolant additive FW-15 to the cooling system. For vehicles with extensive
idling time, add 237±295 ml (8±10 oz.) of coolant additive FW-15 after
every 500 hours of operation.
Operating engine with insufficient coolant and/or coolant additive can
cause severe engine damage.
Failure to follow these instructions could result in serious
personal injury from hot coolant or steam blow out and/or
damage to the cooling system or engine. Never remove the coolant
bottle cap under any circumstances while the engine is operating.
Switch off the engine and wait until it has cooled. Wrap a thick cloth
around the cap and turn it slowly while the pressure is relieved. Step
back while the pressure is released from the cooling system. When you
are sure all the pressure has been released, still with a cloth Ð turn
and remove it. Stand clear of the opening. Hot coolant may splash out.
Whenever coolant level checks are made, check condition of coolant
bottle cap rubber seal. Make sure it is clean and free of any dirt
particles. Rinse off with water, if necessary. When replacing cap on
coolant bottle, also make sure coolant bottle neck seal is clean. Check
that overflow hose is not kinked.
Coolant specification
Use only a permanent-type coolant that meets Ford Specification
ESE-M97B44±A such as Ford Premium Cooling System Fluid
E2FZ-19549±AA. Do not use alcohol or methanol antifreeze or mix them
with the specified coolant.
Use of the wrong coolant may cause radiator and/or engine damage.
Plain water may be used in an emergency, but replace it with the
specified coolant as soon as possible to avoid damage to the system. With
only water in the system, do not let the engine run hot or remain parked
in temperatures below 0ÉC (32ÉF).
Coolant conditioner (liquid)
A supplemental coolant additive FW-15 has been added to the coolant in
this engine.
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REFILL CAPACITIES
Component Capacity
Cooling system (including heater1)-F-Series 31.0L (32.75 quarts)
Cooling system (including heater1)-Econoline228.5L (30.0 quarts)
Engine oil (including filter change)314.2 L (15.0 quarts)
Fuel tank-F- Series Refer to Owner Guide
Fuel tank-Econoline 132.5L (35.0 gallons)
Radiator cap 90 kPa (13 psi)
Manual transmission
43.2L (3.4 quarts)
Automatic transmission Refer to Owner Guide
1Includes 4.7L (5 quarts) in coolant recovery.
2Add 2.5L (2.6 quarts) if equipped with auxiliary heater option.
3Includes 1.9L (2 quarts) in engine oil filter.
4Use Motorcraft MERCONtATF, Ford part number XT-2±QDX, meeting
Ford specification MERCONt.
BULB SPECIFICATIONS
Lamp descriptionNumber of bulbs
requiredTrade number
Wait to Start Light 1 194
Water-in-Fuel Light 1 194
Engine Temp. Light 1 194
Fuel Filter 1 194
Capacities and specifications
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