FORD E SERIES 1999 4.G Owners Manual

Before driving
Introduction 2
Instrumentation 5
Controls and features 15
Seating and safety restraints 71
Starting and driving
Starting 98
Driving 103
Roadside emergencies 123
Servicing
Maintenance and care 145
Capacities and specifications 188
Reporting safety defects 199
Index 200
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company.
Copyright
r1998 Ford Motor Company
Contents
1

ICONS
Indicates a safety alert. Read the
following section onWarnings.
Indicates vehicle information related
to recycling and other
environmental concerns will follow.
Correct vehicle usage and the
authorized disposal of waste
cleaning and lubrication materials are significant steps towards
protecting the environment.
Indicates a message regarding child
safety restraints. Refer toSeating
and safety restraintsfor more
information.
Indicates that this Owner Guide
contains information on this subject.
Please refer to the Index to locate
the appropriate section which will
provide you more information.
WARNINGS
Warnings provide information which may reduce the risk of personal
injury and prevent possible damage to others, your vehicle and its
equipment.
BREAKING-IN YOUR VEHICLE
There are no particular breaking-in rules for your vehicle. During the
first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is
necessary to give the moving parts a chance to break in.
If possible, you should avoid full use of the brakes for the first 1 600 km
(1 000 miles).
Introduction
2

INFORMATION ABOUT THIS GUIDE
The information found in this guide was in effect at the time of printing.
Ford may change the contents without notice and without incurring
obligation.
SPECIAL NOTICES
Using your vehicle as an ambulance
If your light truck is equipped with theFord ambulance preparation
package,it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of theFord incomplete
vehicle manual, Ford truck body builder's layout bookand theQVM
guidelinesas well as pertinent supplements. For additional information,
please contact the Light Truck Body Builders Advisory Service
1±800±635±5560.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford ambulance preparation
package, it will be indicated on the
Safety Certification Compliance
label. The label is located on the
driver's side door pillar or on the
rear edge of the driver's door. You
can determine whether the
ambulance manufacturer followed
Ford's recommendations by directly
contacting that manufacturer. Ford
Ambulance preparation package is
only available on certain 7.3L Diesel
engine equipped vehicles.
Introduction
3

Diesel-powered vehicles
Read the 7.3L Diesel Engine Owner's Guide Supplement for information
regarding correct operation and maintenance of your diesel-powered
light truck.
Notice to owners of natural gas fueled vehicles
Before you drive your vehicle, be sure to read the ªNatural Gas Vehicle
Owner's Guide Supplement.º This book contains important operation and
maintenance information.
Introduction
4

Instrumentation
5

0 1020304050
60
70
80
90
10 020 km/h406080
10 0
12 0
14 0H
L
16 0MPH
000000
0000
BRAKE
18
8
SERVICE
ENGINE SOON
FH
C
E
ON
OFFRES
SET
ACCEL
COAST
Instrument
cluster
(pg. 8)
Driver side air
bag
(pg. 83) Speed control*
(pg. 57)
Turn signal and
wiper/washer
control
(pg. 57) Headlamp control
(pg. 15)
*if equipped
Instrumentation
6

OVERDRIVE
1234AM/FM
SEEKTONE
CLKTUNETONE VOL
12 FMSTDXVOL
PUSH
ON
FAN
LOHI
COOLWARM
VENTFLROFF
MIX
Climate control
systems
(pg. 16)
Electronic sound
system
(pg. 23) Auxiliary power
point
(pg. 22)
Gearshift
(including
overdrive button)
(pg. 110)
Instrumentation
7

WARNING LIGHTS AND CHIMES
Brake system warning
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. If the brake
warning lamp does not illuminate at
this time, seek service immediately.
Also illuminates when the parking brake is engaged. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately.
Anti-lock brake system (ABS) (If equipped)
Momentarily illuminates when the
ignition is turned on and the engine
is off. If the light stays on, the ABS
needs to be serviced. With the ABS
light on, the anti-lock brake system
is disabled and normal braking is still effective unless the brake warning
light also remains illuminated with parking brake released.
Service engine soon
Your vehicle is equipped with a
computer that monitors the engine's
emission control system. This
system is commonly known as the
On Board Diagnostics System (OBD
II). This OBD II system protects the
environment by ensuring that your vehicle continues to meet
0 1020304050
60
70
80
90
10 0
20 km/h
406080
10 0
12 0
14 0
H
L
16 0
MPH
000000
0000
BRAKE
18
8
SERVICE
ENGINE SOON
FH
C
E
!
BRAKE
ABS
SERVICE
ENGINE
SOON
Instrumentation
8

government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.
TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly installing and securely tightening
the gas cap. After three driving cycles without these or any other
temporary malfunctions present, theService Engine Soonlight should
turn off. (A driving cycle consists of a cold engine startup followed by
mixed city/highway driving.) No additional vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Instrumentation
9

Transmission control indicator light (TCIL)
The word OFF located on the end
of the gearshift lever is the
transmission control indicator light
(TCIL).
The TCIL may flash steadily if a
malfunction is detected. If the TCIL is flashing, contact your Ford dealer
as soon as possible. If this condition persists, damage to the transmission
could occur.
Safety belt
Illuminates when the ignition is
turned to the ON position to remind
you to fasten your safety belts. For
more information, refer to the
Seating and safety restraints
chapter.
Charging system
Illuminates when the ignition is
turned to the ON position and the
engine is off. The light also
illuminates when the battery is not
charging properly, requiring
electrical system service.
Air bag readiness
Momentarily illuminates when the
ignition is turned ON. If the light
fails to illuminate, continues to flash
or remains on, have the system
serviced immediately.
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. If one or both of the
indicators stay on continuously,
check for a burned-out turn signal
bulb. Refer toExterior bulbsin theMaintenance and carechapter.
OVERDRIVE
Instrumentation
10