FORD E SERIES 2004 4.G Workshop Manual

Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate with your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
Flash to pass
Pull toward you slightly to activate
and release to deactivate.
PANEL DIMMER CONTROL
To adjust the brightness of the
instrument panel, rotate the dimmer
control clockwise/counterclockwise
when the headlamp control is in the
parking lamp or low-beam position.
To turn on the interior lamps, rotate
the dimmer control fully
counterclockwise
The dome lamp will not illuminate if the control switch is in the OFF
position.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
51

AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
INTERIOR LAMPS
Cargo and dome lamps with rear headliner
Rear cargo lamps equipped with an
ON/OFF/DOOR control will light
when:
•doors are closed and the control
is in the ON position
•control is in the DOOR position
and any door is open
•headlamp control is rotated fully counterclockwise
When the control is in the OFF position, it will not illuminate when you
open the doors or fully rotate the headlamp control.
Third row courtesy/reading/cargo lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
With the ignition key in the ACC or ON position, the rear dome lamp can
be turned ON or OFF by sliding the control.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
52

Front and rear courtesy/reading
lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
The reading lamp portion, the two outer lights, can only be toggled on
and off at the lamp.
BULBS
Replacing exterior bulbs
Check the operation of all the bulbs frequently.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized“D.O.T.”for North America and an“E”for
Europe to assure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of bulbs Trade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157 K
Back-up lamps 2 3156K
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3357K
Stop/tail/turn/side marker lamp
(chassis cab)2 3157K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
Roofmarker 5 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
53

Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Push each clip tab toward the
engine compartment and lift upward
to the stop position, then remove
the headlamp assembly.
3. Disconnect the electrical
connector from the bulb by pulling
rearward.
4. Remove the bulb retaining ring by
rotating it counterclockwise, and
slide the ring off the plastic base.
5. Pull the bulb straight out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
NOTE:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
54

Replacing headlamp bulbs (low series)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Remove the two headlamp screws
and bezel from the headlamp
housing.
3. Remove the four headlamp bulb
retaining screws and the retaining
ring.
4. Remove the headlamp.
5. Disconnect the electrical
connector from the bulb and remove
the bulb.
To install the new bulb, follow the removal procedures in reverse order.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position and then open
the hood.
2. Remove two screws and pull lamp assembly away from the vehicle.
3. Rotate the bulb socket
counterclockwise and remove.
4. Carefully pull the bulb straight
out of the socket.
To complete installation, follow the
removal procedures in reverse order.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
55

Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
56

Replacing tail lamp/turn/backup lamp bulbs
1. Turn the headlamp switch to the
OFF position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab
(if equipped)
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the four screws and the
lens from the lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
57

MULTI-FUNCTION LEVER
Windshield wiper:Rotate the end
of the control away from you to
increase the speed of the wipers;
rotate towards you to decrease the
speed of the wipers.
Windshield washer:Push the end
of the stalk:
•briefly: causes a single swipe of
the wipers without washer fluid.
•a quick push and hold: the wipers
will swipe three times with washer fluid.
•a long push and hold: the wipers and washer fluid will be activated for
up to ten seconds.
Changing the wiper blades
1. Pull the wiper arm away from the
vehicle. Turn the blade at an angle
from the wiper arm. Push the lock
pin manually to release the blade
and pull the wiper blade down
toward the windshield to remove it
from the arm.
2. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
3. Replace wiper blades every 6 months for optimum performance.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
58

TILT STEERING WHEEL
To adjust the steering wheel:
1. Pull and hold the steering wheel
release control toward you.
2. Move the steering wheel up or
down until you find the desired
location.
3. Release the steering wheel
release control. This will lock the
steering wheel in position.
Never adjust the steering wheel when the vehicle is moving.
OVERHEAD CONSOLE (IF EQUIPPED)
The appearance of your vehicle’s overhead console will vary according to
your option package.
Storage compartment (if equipped)
Press the release on the door to
open the storage compartment.
The storage compartment may be
used to secure sunglasses or a
similar object.
Installing a garage door opener (if equipped)
The storage compartment can be converted to accommodate a variety of
aftermarket garage door openers:
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
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1. Place Velcro hook onto side of
aftermarket transmitter opposite of
actuator control.
2. Place the transmitter into storage
compartment, control down.
3. Place the provided height
adaptors onto the back of the
GARAGE control as needed.
4. Press the GARAGE control to
activate the transmitter.
Electronic compass/temperature display (if equipped)
Outside air temperature
The outside temperature display is
contained in the overhead console.
The temperature display can be
turned off and on by pressing the
SELECT control on the overhead
console. The temperature can be
displayed in Centigrade or
Fahrenheit by pressing the SELECT
control.
If the outside temperature falls
below 3°C (38°F), the display will alternate from“ICE”to the outside
temperature at a two second rate for one minute.
Compass
The compass display is contained in the overhead console. The vehicle
heading is displayed as one of N, NE, E, SE, S, SW, W and NW.
73˚ NW
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
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