check engine FORD E SERIES 2007 4.G Owner's Manual

3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water – the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
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vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30 second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCON
AT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
FULL COLD
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4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
MAX
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temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
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•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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A
Accessory delay ..........................49
AdvanceTrac ..............................145
Air cleaner filter ...............237–239
Airbag supplemental restraint
system ....................................76–77
and child safety seats ..............78
description ................................77
disposal ......................................80
driver airbag ..............................79
indicator light ...........................80
operation ...................................79
passenger airbag .......................79
passenger deactivation
switch ........................................81
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................216
Anti-lock brake system
(see Brakes) ..............................144
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................152, 155, 157
fluid, adding ............................234
fluid, checking ........................234
fluid, refill capacities ..............241
fluid, specification ..................241
Auxiliary power point .................48
Axle
lubricant specifications ..........241
refill capacities ........................241
traction lok ..............................149
B
Battery .......................................214acid, treating emergencies .....214
battery saver .............................34
jumping a disabled battery ....185
maintenance-free ....................214
replacement, specifications ...239
servicing ..................................214
BeltMinder
.................................72
Brakes ........................................143
anti-lock ...................................144
anti-lock brake system (ABS)
warning light ...........................144
fluid, checking and adding ....234
fluid, refill capacities ..............241
fluid, specifications .................241
lubricant specifications ..........241
parking ....................................145
shift interlock ..........................151
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....241
Cell phone use ..............................9
Child safety restraints ................86
child safety belts ......................86
Child safety seats ........................90
in front seat ..............................91
in rear seat ................................91
tether anchorage hardware .....94
Cleaning your vehicle
engine compartment ..............202
exterior ....................................205
instrument panel ....................203
interior .....................................204
interior trim ............................204
plastic parts ............................202
safety belts ..............................204
washing ....................................200
waxing .....................................201
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wheels ......................................201
wiper blades ............................203
Climate control (see Air
conditioning or Heating) ......31–33
Clock adjust
6-CD in dash .......................22, 27
AM/FM .......................................20
Compass, electronic ....................47
calibration .................................48
set zone adjustment .................47
Console
overhead ..............................45–46
Controls
power seat .................................61
Coolant
checking and adding ..............216
refill capacities ................220, 241
specifications ..........................241
Cruise control
(see Speed control) ....................51
Customer Assistance ................163
Ford Extended Service
Plan ..........................................196
Getting assistance outside
the U.S. and Canada ..............197
Getting roadside assistance ...163
Getting the service
you need .................................192
Ordering additional owner’s
literature .................................198
Utilizing the
Mediation/Arbitration
Program ...................................196
D
Daytime running lamps
(see Lamps) ................................35Dipstick
automatic transmission
fluid ..........................................234
engine oil .................................211
Driveline universal joint and
slip yoke ....................................234
Driving under special
conditions
through water .........................162
E
Emergencies, roadside
jump-starting ..........................185
Emergency Flashers .................165
Emission control system ..........230
Engine ........................................247
cleaning ...................................202
coolant .....................................216
diesel ...........................................7
fail-safe cooling .......................221
idle speed control ...................214
lubrication specifications .......241
refill capacities ........................241
service points ..........................209
starting after a collision .........165
Engine block heater .................143
Engine oil ..................................211
change oil soon warning,
message center .......................211
checking and adding ..............211
dipstick ....................................211
filter, specifications ........213, 239
recommendations ...................213
refill capacities ........................241
specifications ..........................241
Exhaust fumes ..........................143
F
Fail safe cooling ........................221
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headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................38
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........144
Load limits .................................122
Loading instructions .................128
Locks ............................................54
autolock .....................................54
doors ..........................................54
Lubricant specifications ...........241
Lug nuts ....................................184
Lumbar support, seats ...............61
M
Mirrors
fold away ...................................50
side view mirrors (power) .......50
Motorcraft parts ........205, 222, 239
O
Octane rating ............................226
Oil (see Engine oil) ..................211
P
Parking brake ............................145
Parts (see Motorcraft parts) ....239
Power distribution box
(see Fuses) ...............................171
Power door locks ........................54
Power mirrors .............................50Power point .................................48
Power steering ..........................148
fluid, checking and adding ....233
fluid, refill capacity ................241
fluid, specifications .................241
Power Windows ...........................49
Preparing to drive
your vehicle ...............................149
R
Radio ................................19, 21, 25
Relays ................................167, 174
Remote entry system .................56
illuminated entry ......................59
locking/unlocking doors ...........57
panic alarm ...............................57
replacement/additional
transmitters ...............................58
replacing the batteries .............58
Reverse sensing system ...........160
Roadside assistance ..................163
S
Safety Belt Maintenance ............76
Safety belts (see Safety
restraints) ........................66, 68–70
Safety defects, reporting ..198–199
Safety restraints ..............66, 68–70
BeltMinder
..............................72
extension assembly ..................75
for adults .............................68–69
for children .........................85–86
lap belt ......................................71
safety belt maintenance ...........76
warning light and chime ....71–72
Safety seats for children ............90
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